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Help CenterHigh Quality High Oil Yield Output Waste Rubber Tire Plastic Recycling Pyrolysis Plant
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A: The advantages of our waste recycling pyrolysis plant
1. Security:
With anti-explosion device, safety valves, emergency valves, pressure and temperature meters, vacuum pump, as well as the alarming system.
2. Environmental friendly:
Emission Standard:
Adopting special gas scrubbers to remove acid gas and dust from smoke, meeting environmental- protection standard; the smoke after scrubbers looks like steam.
Smell during operation:
Fully enclosed during the operation, only white steam from the chimney you can see, no smell except the rubber or oil itself taste during the loading or oil-pump out from the oil tanks.
Water pollution:
We use the recycling water to cool down the gas-oil and convert into liquid oil in the condensers.
Solid pollution:
Crude carbon black and steel wires which can be deep-processed or sold directly with its value.
3. Full open door design:
Speedy Loading in and steel-drawing out, easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible Graphite packing.
4. Fully enclosed Carbon black discharging system under high temperature:
Prevent carbon black pollution or flying out during discharging, and carbon black can be stored in carbon black tank or conveyed anywhere according to users' need with our spiral conveyor or specially designed according to buyer's requirement.
B. 3D Pyrolysis plant of waste recycling pyrolysis plant
C. The flow chart of waste recycling pyrolysis plant
D. The main confrigution of waste recycling pyrolysis plant
Reactor |
1. Made by Q345R boiler plate. 2. Auto-welding both inside and outside 3. With rock wool insulation board |
Auto-feeder |
1. 50 ton hydraulic pressure 2. Can feed all types of materials 3. Save labor and save time
|
Catalyst chamber |
1. improve oil yield and oil quality 2. Reduce the speed of oil gas so that it can be better cooled |
Oil-water separator |
1. Separate oil and water 2. Collect heavy oil 3. Water sealing design keep safety |
Condenser |
1. The oil gas is cooled separately by small pipes inside condenser 2. Light oil is collected here |
Vacuum device |
Keep machine running under normal pressure |
Anti-back fire device |
1. Recycle residual gas to furnace as fuel 2. Water sealing design prevent tempering |
Dust removal device |
Dispose of flue gas caused by using coal, wood, oil or natural gas. |
E. The working process of waste recycling pyrolysis plant
| Loading tyres into reactor with auto-feeder | Preheating | Oil output | Cooling down | Carbon black discharging | Steel wire discharging |
| 2 hours | 4hours | 6hours | 2hours | 1hour | 1hour |
F. The output and usage of waste recycling pyrolysis plant (take waste tire for example)
| Name | Fuel oil |
Carbon black | Steel | Waste gas |
| waste tire | 45%-50% |
30%-35% | 10%-12% | 8%-10% |
Item |
Unit |
Tyre fuel oil |
Plastic fuel oil |
Density |
g/cm3 |
0.9072 |
0.84-0.85 |
Freezing point |
℃ |
-6 |
10 |
Flash point |
℃ |
47 |
40 |
Kinematic viscosity |
M Ps |
3.29 |
8 |
Combustion value |
KJ/kg |
10500 |
9500 |
H. Delivery for waste recycling pyrolysis plant
I. The overseas installation for waste recycling pyrolysis plant:
J. The manufacturing process of our waste rubber/tire/plastic recycling pyrolysis plant:
K. The certifications:
Warranty :
We guarantee of 1 year for the whole machine,except wear piece.
Installation:
we will send engineer to buyer’s place when getting the machine. The engineer mainly install the machine and training your workers. it is free, you pay the tickets, accommodation and food.
After-sales service:
- 24 hours technical support by e-mail.
- Dispatch engineer within 10 days.
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