A, product introduction:
1 can online testing of wire rope and wire breaking, wear, corrosion, deformation,loose strands, jump wire, material and other defects function changes.
The test results of the report can meet different industry standard also has the form ofbroken wires and the number ofbroken wires fault area and total basal area of thesteel ratio of the display.
2 using computer USB interface direct sampling analysis, with online acousto-optic alarm and real-time results function.
3 sensor circular structure, circumferential surround, axial magnetization, the wire rope instant magnetization to saturation.
4 sensing Chuai using alloy aluminum housing, waterproof, dustproof, shockproof,moisture-proof function.
5 steady work, reliable performance, high precision, strong anti-interference ability,data accuracy.
The software adapts to the Windows98 / 2000 / XP / Vista computer operating system
6 according to the provisions of the state measurement and the state production safety law, each instrument by thenational metrology institutes, according to USAASTM1571 American standards and Shanghai Q/NYNAY01 enterprise standards as the third party inspection, and issue the test report, obtain legal qualification.
It is widely used in mines, ropeway, lifting equipment, elevator, port machinery, cablebridge etc..
Two, the core technology and legal qualification
1 virtual instruments: wire rope infinite uncertainty. Only the application of virtual instrument technology, replacing the traditional instruments with software, directly sampled and processed by the computer, so as not to miss, not false, likewatching movies, full scan of the steel wire rope, the result is accurate, repeatable.
2 three instruments: according to the regulations of wire rope in different sectors of the scrapping of the national standards, the product application of qualitative,quantitative, electromagnetic positioning, online nondestructive testing of wire ropebroken wires, internal and external corrosion, abrasion, metallic cross-sectional areachanges, loose strands,jump wire, deformation, material anomalies such as defects.
The 3 legal instruments: according to the regulations of the state measurement andthe state production safety law, each instrument by the national metrology institutes,according to USA ASTM1571 American standards and Shanghai Q/NYNAY01enterprise standards as the third party inspection, and issue the test report, obtainlegal qualification.
Three, technical indicators
A full range of VTS can detect the wire rope diameter range: diameter of 1.5 - 300 mm(need to configure different series specifications sensor)
The sensor and the wire rope relative speed: 0 - 6 m/s best: 0.3 - 1.5 m/s
The guide sleeve and the gap sensor wire rope best: 2 - 6 mm, allowing the gap: 0 - 15mm
Broken wire defect (LF) detection capability
Qualitative: single concentration of broken wire detection accuracy rate of 99.99%
Quantitative: single concentration of broken wires number allowed a root or an equivalent root misjudgment
Single concentration of broken wires number no more than 100 times the errordetection accuracy is greater than or equal to 92%
Quantitative change rate of metallic cross-sectional area (LMA)
The sensitivity of detection repeatability error: ± 0.055%
The detection precision indication permissible error: ± 0.2%
Position (L) detection capability: percentage error are shown to detect length: + 0.2%
Power supply: computer battery powered 5V
Sensor weight: common specifications < 10kg
Environment temperature: -10 ℃ ~40 ℃, relative humidity: atmospheric pressure: 86~106Kpa ≤ 85%
Four, the system configuration and type
1 rope diameter 8-44mm
2 wire rope flaw detector general computer model for type VTS3/S45
| |
Serial number |
Content |
Number |
Remarks |
|
Sensor
Unit
|
1 |
S30 excitation magnetic sampling sensor
(automatic positioning distance form the encoder)
|
1 |
8-28mm various specifications ofwire rope can be detected |
| 2 |
S45 excitation magnetic sampling sensor
(automatic positioning distance form the encoder)
|
|
8-44mm various specifications ofwire rope can be detected |
|
Transformation
Unit
|
3 |
RADFdigital converter(online monitoring, real-time alarm) |
1 |
Module consists of Americaimported |
| 4 |
The 8344 signal line (10 meters) |
1 |
|
| 5 |
USB serial conversion line |
1 |
Including software |
|
Handle
Unit
|
6 |
MRC version of the V2.5 software package |
1 |
Patent product |
| 7 |
Notebook computer, Dell Hanghuo (optional)
(2G memory, 250G hard disk dual 14"Widescreen)
|
1 |
With computer package plus amouse |
| Annex |
8 |
Standard packing box |
1 |
|
| 9 |
Safety cable |
1 |
|
| 10 |
Issued by the national legal metrology institutes.
Third party test report (optional, can also be the customers own measurement)
|
1 |
Instrumentation has legal qualification |