The UHMW polyethylene surface has outstanding sliding properties.

Eliminates belt sagging and ensures optimum sealing with the skirting rubber. 
Integration profiles enable easy and quick mounting with special bolts.
Cushions Impact To Prevent Damage
Adjustable Supports Make Installation Easy
Eccentrics in wing supports allow outer bars five degrees of wear adjustment.

Simple impact bars are each secured with special T-Bolt. Meets stanards for all serial belt conveyor trough and return idlers. Engineered to your conveyors as the actual conditions.

UHMWPE Impact Bars

Impact bar is used in the loading area of the belt conveyor to replace the traditional cushion rollers. The loading zone of a conveyor is a critical area. The type and size of material as well as height of drop are the main factors causing damage not only to belt but also the rubber rings and bearings of the conventional impact idler rolls. 

The impact bar is a combination of three different layers. The top layer is made of UHMWPE for smooth movement of belt, thanks to its low dynamic co-efficient of friction. The middle layer is of rubber to cushion the impact load while the lower layer is made of aluminum, which acts as a fastening device with the main support frame or cradle. The cradlers are custom built to suit specific applications. The installation of impact bar is made is such a way that the belt is not in touch with the bar when running empty. The belt comes in contact with the bar only when it is running under loaded condition.

Features:

1. Surface contact between impact and belt let stress evenly spread on belt;smooth surface of UHMWPE board makes friction lowest, effectively weaken damage to belt, dramatically reduce daily maintenance coat and increase production rate

2. Effectively eliminate the spillage and scattering of the material caused by uneven stress on the belt

3. Guiding angle on UHMWPE board of impact bar guarantee belt running smoothly

4. Ultra elastic rubber can absorb impact in maximum

5. Each part of impact bar is closely jointed by hot vulcanization

Main Properties

Excellent Abrasion-resistance

Good self-lubrication and low coefficient of friction

High anti-impact strength and good toughness

Good chemical corrosion resistance can resist almost all mediums such as acid,alcli and salt,but except for concen trated sul-phuric-acid,concentrated nitric and a few organic solvents.

Inodorous,in noxious and impenetrable

Good conductibility and ultra-low water absorbability

Good anti-environmental stress breakage property which is 200 times of ordinary ethylene

Good cold resistance property which isnit brittle even if at 176°Cbeiow zero.

UHMW-PE (ultra high molecular weight polyethylene) is an extremely tough and abrasion resistant thermoplastic that is used for applications that require durability and/or abrasive wear resistance.
    UHMW plate is often used for lining chutes and hoppers in order to protect metal surfaces and promote the flow of solid materials such as sand, wood chips, or coal.

UHMW (aka UHMW-PE) (PE1000) offers a combination of excellent properties – outstanding abrasion resistance, superior impact resistance, non-sticking and self-lubricating properties and excellent mechanical properties, even in cryogenic conditions. UHMW Sheet, Rod, Tube and Profiles reduces noise from impact & vibration. It is a self-lubricating material that is chemical, corrosion, and wear-resistant. UHMW is also available in several filled grades including higher-temperature, ceramic-filled, conductive and ESd versions. 

1.         Extremely tough and durable

2.         Low friction

3.         Excellent abrasion resistance

4.         Good chemical resistance

5.         Low moisture absorption

6.         Easy to fabricate

Key properties of UHMWPE/HDPE wear resistant parts:

Extremely high impact strength

Excellent wear and abrasion resistance

Optimal sliding properties

Dimensional stability

Energy absorption capacity at high loading rates

Resistance against fatigue

Water repellent

Good chemical resistance

Excellent electrical and dielectric properties

uhmwpe cutting spacer set, uhmwpe pipe support block, UHMWPE block/HDPE Pipe support block 

Conveyor rubber impact bar for belt conveyor loading point is a fusion of three different layers:

      •UHMW  pe cap

      •Cushioning rubber or urethane

Alumimium insert or steel insert.

An impact bar is a special mechanical device that distributes the load of an impact over a wide surface area. The bar is made with a special rectangular design that forces any impacted weight to be distributed of the entire surface area of the bar. These types of bar designs are often used in safety equipment for automobile doors, bumpers, and roll cages. They are also used as weight support for conveyor belts.

 Many cars and trucks include impact bars throughout the passenger compartment. These safety devices enclose the occupants with bars in the doors, bumpers, and roof. The bars make the car safer for collisions and rollover accidents. 

An automobile bumper is typically based on an impact bar design. Bumpers reduce damage to the car and occupants by limiting the explosive effects of a collision. The bar has in internal rectangle cut-out area that is designed to spread the load of impact across the entire beam. This makes it easier to support heavy loads during crashes.

 Impact bars are available in many types of material. The most frequently used are rubber, metal, or hardened urethane. The type of material determines the weight and distributed load the barcan support. An impact bar made from hardened urethane is considered one of the most durable because it is more resistant to wear.

Features:

1. Surface contact between impact and belt let stress evenly spread on belt;smooth surface of UHMWPE board makes friction lowest, effectively weaken damage to belt, dramatically reduce daily maintenance coat and increase production rate

2. Effectively eliminate the spillage and scattering of the material caused by uneven stress on the belt

3. Guiding angle on UHMWPE board of impact bar guarantee belt running smoothly

4. Ultra elastic rubber can absorb impact in maximum

5. Each part of impact bar is closely jointed by hot vulcanization

Features:

1. Avoids the damage to the belt through the contact between the bar and surface of belt. 

2. The conveyor belt is stressed evenly in the loading area, which will reduce the daily maintenance cost. It effectively eliminates the spillage or scattering of the material caused

by inequality of the stress on the belt.

3. The UHMW polyethylene surface has outstanding sliding properties, to reduce the frictional resistance to the minimum. 

4. Ultra elastic rubber absorbs the impact in the maximum. 

5. Each part of the impact bar is closely jointed by hot vulcanization.

6.“Ttrack” fastening device has different tightening points along the bar and make the joining strong and reliable, easy to install and remove.

The impact bar is composed of ultra-high molecular weight polyethylene,rubber elastomer  and Aluminum alloy framework,each part of them is closely jointed by hot vulcanization

Technical parameter

1.Surface material of impact bar: Ultra-high molecular weight polyurethane(UHMWPE)

  1.1 Tensile Strength: > 25N/mm2

  1.2 Elongation: > 350%

   3Impact strength:10KJ/m2

     1.4Speeling strength:

  UHMW and Rubber>200N/cm

 Rubber and aluminum frame>200N/cm

2.Rubber Elastomer of impact bar

    2.1  Tensile strength:>15N/mm2

    2.2  Elongation:>400%

    2.3  Shore Hardness: 35~40A

Our UHMW-PE impact bars Characters:

1.very flat on the surface  

2.The thickness tolerance is +2 -0,some made according to your requirements.

3.The color is pure and any color can be made by us.

4.We can give you an accurate size of UHMW-PE Sheet with advanced machine.

5.Different shaped UHMW-PE Sheets also can be made by us like bending sheet.

6.According to different requirements with different application, special specifications can be customized, like anti-UV, fire-resistant,anti-static and with other characters.

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  Guide rail was designed in response to demands from the packaging and material handling industries that require exceptional frictional and resistant properties. And it provides effective protection for expensive conveyor systems, especially in wet and corrosive environments. 

We offer a wide variety of custom designed UHMW-PE chain guide that meet client specifications. Each one of them is made-to-order utilizing WM’s top of the line fabrication equipments. Those guide rails provide high abrasion, low coefficient of friction, high impact of resistance, and excellent chemical resistance. Their unique characteristics help conveying systems operate with minimal wear and extended life.