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Specifications
double deck roll forming machineone machine could make two profiles; take less room;
double deck roll forming machine JCX 900/850
first layer is corrugated profile, second layer is trapezoid profile
1.Processes:
Manual decoiler—Roll forming machine—PLC system—Hydraulic system—Mold pressing-Post cut—Stacking
2. Technique parameters of the processing lie
(1) Suitable material: colored armor plate
(2) Thickness of the plate : 0.3-0.8mm
(3) Input width of the plate: both decks is 1000mm
(4) Output width of first deck :900mm
(5)Output width of second deck :840mm
(6) Productivity :12m/min
(7) Roller steps :11 rows
(8) Roller material: 45# steel
(9) Diameter of active shaft: 70mm
(10) Wall thickness of the main forming machine: 12mm steel plate
(11)Main forming machine body : 300mmH steel
(12) Transmission chain is25.4mm,;
Reducer is 5.5kw Xingxing Cycloid which works stably and no noise.
(13) Cutting hydraulic systerm adpats CDF-10 gear pump,the motor power is 4kw, no noise, work stably, long life expentancy.
(14) PLC control systerm, easy to operate, high precision and work stably.
(15) Dimensions of major structure:6200mm*1650mm*1510mm
3. Components of line:
No. |
Name |
Unit |
Qty |
1 |
Decoiler |
set |
1 |
2 |
Main machine for roll forming |
set |
2 |
3 |
Control system |
set |
1 |
4 |
Hydraulic system |
set |
1 |
|
|||
5 |
Post cut |
set |
1 |
6 |
Output table |
set |
1 |
4. Technical Specification
(1) Manual decoiler
Un-powered; single head;
max.capacity: 5000kg;
Coil inner-diameter: 508mm
(2) Roll-Forming M/C:
Steps:11 Roller Material: 45# steel
Voltage:380V/50Hz. line speed:12m/min;
Rolling chromium thickness:0.05 mm
(3) Cutting Mechanism
It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.
Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine.
Stop to cut , Post cut cutting length tolerance: ±2mm
Cutting tool material: GCr12 with quenched treatment 60-62°C
(4) Hydraulic System
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Match equipment: a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.
Power of the oil pump: 3kw Hydraulic oil :40#
(5)Computer control cabinet :
It adopts Taida PLC to control. The target piece length is adjustable and digit of it can be adjusted
Computed mode has two modes: automatic and manual one.
(6)Counter :
One counter gauges length, pulses, and decides length
(7) Output table
It used to load the forming plate
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