automatic fiber lap pillow filling machine line

Specifications

1.PLC
2.Manufacturer
3.Durable and safety ensure
4.after sales service forever

Production name: automatic fiber lap pillow filling machine line 

Material recommendation: conjugate hollow siliconized polyester fiber 3D,7D-15D,32mm-64mm.

EQUIPMENT:

Bale breaker--Large conveyer pre-opening machine-- Fiber blower--Bridge shaped ma

gnet--Air pressure vibration hopper--Carding machine--Cross lapper--Wadding cutting device--wadding roll

DESCRIPTION:
• The automatic fiber lap pillow filling machine line is mainly used for polyester fiber wadding producing and then fill into pillow.
• We have developed the machines according to higher technology in the world market required by our customer’s.
• It is able to work with different material type mixed by 2 or more bale breakers with load cell arranged the bale breaker.
• The weighing capability is 100 to 1300g by the load cell controlled by PLC program;.
• As soon as the material output from the bale breaker that will be loaded onto the large conveyer layer by layer that mixed and then transported into the pre-opening machine.
• By the air pressure vibration hopper the mixed and opened material will be sent into the carding machine evenly in order to get even output from the carding machine, so that the finished wadding is even weight controlled;
• The weight of the wadding can be set up previously and controlled by the control program automatically;
• The finished comforter width can be from 1500mm to 3200mm according to the production requirement.
• The whole line can be handled by only 2 operators working at the filling device; usually the raw material bales can be loaded into the bale breaker by forklift once an hour.
• The key spare parts are adopted by the most famous wold brand such like Siemens, Schneider and Omron which is each to have service from your local and stable quality.
• Safety relay control system protection.
• 24VDC low voltage control system.
• The safety control system is able to meet the UL and CE rules.
• CE certification

Photo Description

First part: Bale breaker

•Automatic feeder that no need labor's continously feeding.

•1200mm working width that capacity max. can be 800kg/h.

Second part: pre-fiber opener

•   The pre-opening machine is mainly used for fiber pre-opening and then providing to the next program

•   It is assembled with an opener main part and a distributor that the fan made by aluminum material, so that the finished material can be transported far without noise during work time.

 •The opening rate can be around 60%

•Pin drum adopted that the material original silicon is protected.

Third part: Bridge shapped magnet

Description:
The bridge shaped magnet is installed next to the fiber blower before the air pressure vibration hopper that mainly used for the metal collection in order to protect the carding machine in order to get stable quality of the finished production.

Fourth Part: air vibration hopper

•  The air pressure vibration hopper is mainly used to mix the raw material evenly to be a certain density layer and then feed into the carding machine uniformly.
• The pressure vibration hopper is arranged with a precision pressure control system and fully enclosed compressed air circulation system to ensure an even and stable fiber output.
• Reliable main structure and air pressure control system to ensure and horizontal layer uniformity.
•  No fiber stuck problem.

Fifth part: Single cylinder double doff carding machine QL200

Specification:

Production name	Carding machine	Item no.	QL200
Voltage	380v 50Hz 3phase by order	Power	10kw
Working width	2000mm	Weight capability	16-60g/m2

 

Description:

 

 •The single cylinder double doff carding machine can be used to produce 2 kind of finished web  that  random laying and parallel laying, there are high frame and stage arranged along with the machine;

•There is overhead and high platform frame arrange along with the carding machine for the operation;

•Centralized center air suction device

•Air cylinder ON and OFF cover device

• Single cylinder output and auto model discharge working model options;

Sixth part :  Cross lapper QL250

Description:
• The developed cross lapper has been developed according to the customers requirement which is a new style lapping machine with high performance, speed and intelligence and suitable aqua tex and needle punching that artificial leather base cloth etc production line;
• The productive practice for many years indicates that the state of the production is perfect;
• The uniformity of output main net is high and the surface is neat; both ends are tidy and the clip is less and the quality of product is constant;
• It is adapted high performance actuating motor that running stably and responsible fast;
• Use imported antistatic strength carbon curtain;
• Adapt microcomputer FLTC data control principle, so that the output cotton net can be compensated at any time;
• There is synchronous control of input and output in order to avoid traction broken of cotton scree;
• Siemens control screen and PLC control program;
• Problem alarm system and solution support
• Automatic output width detection and adjustment