Non-glue cotton & hard cotton produce line

Specifications

Non-glue cotton & hard cotton produce line
1.capacity can be 350-400kg/h
2.Max. Width of product is 3m.
3.thick & thin can be

Built time

Qingdao Lion Machinery is specialized in non-woven machinery since 2007

Main products

We specialized in filling machine,sofa filling machine and duvet filling machine, fiber machine, quilt filling machine and toy stuffing machine.

Technology and product power

PLC such like Siemens or by the customer’s requirement; Different power condition is possibly be ordered according to the local safety standard that can meet the UL and CE rules.we supply non-standard function

Market

Our equipments sold in over 60 countries and districts and set up agent office in Spain, Portugal and East Asia ,

Customer location:

Australia, Aruba, Armenia, Bangladesh, Brazil, Belgium, Canada, Cyprus, Columbia, Denmark,
Egypt, Estonia, Greece, Hungary, Holland, India, Italy, Indonesia, Iran, Jordan, Korea, Mexico,
Philippine, Poland, Paraguay, Russia, South Africa, Spain, Slovenia, Thailand, Turkey, UAE, UK,
USA, Chile, Vietnam, Algeria, Argentina, Saudi Arabia, Bulgaria, Dubai, Czech Republic,
Zimbabwe, Libya, Maldives, Lithuania, Lebanon, Malaysia, Macedonia, Moldova, Nigeria, New
Zealand, Portugal, Japan, Switzerland, Serbia, Cyprus, Tunisia, Venezuela, Uruguay, Singapore, Iraq.

Specifications

Computerized comforter making machine line

 1. Equipment:

 Bale breaker --> Pre-opener-->Blower-->Mixer-->Carding machine-->Cross lapper-->Cutting device-->Comforter filling device

 2. Material application:

The whole line is specialized in thermal bonded fiber producing.

Material: Polyester fiber 1.5D 2D 3D 6D 7D 15D 10D and other polyester filling material.

 

3. Main description:

The whole line computerized comforter filling machine has been developed according to the customer’s feed back during their operation and the Eu safety rules.

PLC control system that can be handled by 3 labors.24v control system that will protect the operators safety.

The safety relay is arranged it can stop the machine and protect the machine and operators safe.Adjustable thickness of the wadding.

All components are adapted by world brand such as Siemens, Omron and Schneider, AB is optional or by the customer’s requirement.

The whole line main structure is made by computerized laser cutting machine that is stable and long life .

4. Main configuration:

 

a) Bale breaker

 

 

Specification:

 

Production name	Bale breaker*2pcs	Item no.	QL10B-130
Working width	1200mm	Scale accuracy	±4%
Power	4.5kw	Capacity	150kg/h

Description:

•The feeding quantity is controlled by photo switch to ensure the feed uniformly continuously.

•Conveyor belt anti-deviation device.

•Nail belt speed adjustable;

•The tolerance of bale opener scale can be controlled around 4% tolerances.

•PLC control system.

 b) Pre-opener

 

Specification:

 

Production name	Pre-opening machine	Item no.	QL20A-120
Working width	1200mm	Opening rate	60% up
Fiber bundle unopened	≤30mm	Capacity	Min.200kg/h
Power	7kw	Voltage	380v 3phase or 220v 3phase

Description:

The fiber opener is used for opening polyester fiber that ready for producing in the carding machine. There is small area for this opener needed with simple operation and lower energy required.

There is metal alarm system assembled to the machine by the control electrical control system to avoid the wire broken.

c) Fiber feeding machine

 

 

 

Specification:

 

Production name	Fiber feeding machine	Working width	1500mm
Power	2.25kw	Voltage	380v 50Hz 3phase
Evener roller dia.	350mm	Roller speed	240r/min
Fiber picker diameter	350mm	Nail belt speed	4.8m/min

Description:

The fiber feeding machine is used to mix and transport the fiber to the carding machine regularly which is assembled with a vibrating plate that controlled by a photo switch.

d) Single cylinder double doffer carding machine

 

Specification:

 

Production name	Carding machine	Working width	1500mm
Power	10.5kw/15hp	Voltage	380v 50Hz 3phase
Capacity	Max. 150kg/h	Cylinder diameter	1020mm

Description:

The carding machine is used for wool, polyester, polypropylene fiber and other chemical fiber carding to produce fiber webs. Every working roller is passed balance process testing, so that the machine is not shaking during the time of high speed working and lower noise. There are metal measure devise assembled to both feeding roller and doffer.

We have developed our traditional carding machine to now with 4 bearing assembled, so that is increased the balance function stably.

The developed carding machine has calm working, lower noise, flat finished fiber web, lower energy cost and capacity increased.

e) Cross lapper

 

Specification: 

Production name	Cross lapper	Working width	2600mm
Power	4.5kw/6hp	Lapper speed	Max. 35m/min

Description:

Plane shaping; short lapping distance; Un-crackle web; Uniformity quality.

PLC controlled swing screens and transducer speed controlled.

f) Cutting and filling belt 

Specification: 

Production name	Cutting and filling device	Item no.	QL150
Voltage	380v 50Hz 3phase	Power	2.62kw
Capacity	Max.150kg/h, 100pcs/h	Quilting size	2600*2400mm

Description:The automatic cutting and filling machine is used to fill the wadding into comforter case by 2 operators holding the case at the end of the filling device.

High speed with 150pcs /h capability.

Optional device for the wadding rolling according to the customer’s requirement that can be replaced to the comforter filling device position.