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Help CenterQuickly Change Interchangable CZ Purlin Roll Forming Machine Automatic Change Size
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Automatic C Z Purlin Roll Forming Machine
automatic punching holes CZ roll forming machine adopts a special structure.
Quick C to Z interchange: The rollers for C & Z are changed very quickly without dismantle any parts, The forming tooling is simply unclamped (two bolts), rotated through 180 degree, and re-tightened. No tooling or spacers are removed or changed. Quick, Easy, Simple.
Size change: The form tooling is unclamped, slid into the correct position by PLC control. No special tools, no spacer changed. Infinite sizes are possible.
Only input data in touch screen can adjust any size automatically, by motor driving stations moving accurately on linear guiderail with encoder.
Our C&Z purlin roll forming machine technology follows
New Zealand Hayes, now become a part of Bradbury group USA, Bradbury has factory in
Shanghai China, they are making C&Z machine using Hayes technology.
Hayes has world best technology for C&Z purlin roll forming machine.
Ⅰ:Composition of Machine
Roll forming main machine………………………1 unit
Manual Uncoiler……………………………………1 unit
Control panel……………………………………….1 unit
Hydraulic station…………………………………1 unit
Manual out table……………………… ………….2 unit
Ⅱ: Details of each composition
A. automatic punching holes C Z Purlin Roll forming main machine
1. Purlin specifications:
For C purlin:width: 80-300mm height: 40-80mm,small rib: 14-25mm
For Z purlin:width: 80-300mm height: 40-80mm,small rib: 14-25mm
2. Coil thickness:1.2-3.2mm Q195~345, hot-zinc coils& CR, HR.
3. Working speed: 10-15m/min (not containing punching and cutting time )
4. Forming roller: 17steps
5. Leveling roller:5steps (up 2 and down 3)
6.Rectifying: one step
7. Feeding & guiding: 2 sets , 4 rollers
8. Material of roller: GCr15, quenched
9. Material of main shaft: No.45 casting steel
10.:Main motor: 15KW
11.Feeding, leveling motor power: 7.5 KW
12.Hydraulic pressure: 15-20MPa
13.Hydraulic power: 7.5 KW
14. Transmission: Transmission by by Chains 1.2Inch double line
15.Main dimension: 11000 x 1400 x 1400mm (L x W x H)
16.Total weight: 14000kg
B.Uncoiler
Dimensions: 1700mm*1000mm*800m
Width of feeding: 600mm
Capability: 5 Ton
Bound of expand &fight: 450mm—510mm
Mode of expand &fight: inner expand &fight by manual
Way of feeding: manual
C. Control panel Panasonic
(1)Voltage, Frequency, Phase: 380V, 50 Hz, 3Phase
(2)Automatic length measurement:
(3)Automatic quantity measurement
(4Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5)Length inaccuracy can be amended easily.
(6).Control panel: Button-type switch and touch screen
(7)Unit of length: millimeter (switched on the control panel)
(8) The program should be can set 5 different measure and quantity.
Automatic size changing system
D. Punching and Cutting:
1.punching mold: Cr12 HRC 58-62
2. machine with 2 or 3 sets punching system according to punching drawing
3.Punching with hydraulic drive
4.punching at end-wise controlled by PLC control system, punching at broad-wise adjusted by manual
5. Punch details drawing, end user has to provide
6.Hydraulic Cutting before forming: Cut the sheet before roll forming to required length
7.Cutting motion: The main machine automatically stop, then punching and cutting .
8.Material of blade: CR12with heat treatment
9.Length measuring: Automatic length measuring
10.Tolerance of length: 3m+/- 1.5mm
E. Manual out table:
(1)Jointed by 60mm*40mm tube
(2)Size: 1.0m long*0.8mwide*0.6-1mhigh
(3)One out table with two support roller
III: Profile of the C and Z for reference:
Character of main structure
Main features and components of the machine
1,main features
a. the structure is simple and the appearance of the machine is beautiful because we adopt the
shape steel structure and process as a whole after welding. It has the ability of strong loading and
stable operation when running the machine.
b.All the components of machine are from brand-famous enterprise so that they ensure
the machine normal function very effectively.
c. we adopt the automatic length fixed forming and cutting to guarantee the length to be precise and
the finished product clear without deforming .
d. it is very easy to install the equipment and suitable for producing in the factory.
e. the machine has features of low noise and high efficiency.
The external of machine: (exactly should be sending to customer in 20 days after confirm order)
Warranty: 1 year warranty from date of shipment
Price pls contact with sales
Thanks
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