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1. Profile drawing
2. Main technical parameters
2.1 General
1). Thickness of steel coil: 0.7-1.25mm
2). Material: PPGI, GI
3). Input width: 1220mm
4). Output width: 810mm
5). Total length (from de-coiler to output table): about 18M
6). Tolerance of length: 10±2mm
7). Transporting: 1×40ft Container
2.2 Main roll forming machine
1). Machine stand: 350H steel welding structure
2). Guide feed way: side sliding type
3). Structure: wall panel, thickness 14mm
4). Number of stations: 24 stations
5). Main shaft material: 45# steel, O.D.: 90mm, quenching and tempering treatment
6). Roller material: high grade 45# steel, quenching 58-62°C
7). Way of drive: by chain
8). Forming speed: 8m/min
9). Main motor power: 18.5kw
10). Power supply: 380V, 50HZ or at buyer’s requirement, 3-Phase
11). Motor is under the mould, which can save space
12). Dimension (L*W*H): 6.7×1.7×1.3m
2. 3 Hydraulic cutter
1). Material of blade and mould: Cr12MoVsteel with quenched treatment 60-62°C.
2). Cutting system: adopt advanced hydraulic cutting system, automatic cut after forming no distortion, waste, high safe factor(main motor stops and then cuts).
3). Cutting type: stop machine cutting.
2.4 Electrical system
1). Screen display:Mitsubishi or Siemenstouch screen;
2). PLC: Mitsubishi or Siemens;
3). Measure the length automatically;
4). Count the quantity automatically;
5). Length and quantity is controlled by computer, the machine will cut automatically as reaching the set length, the machine can automatic stop;
6). It is easy to adjust the error of length;
7). Meter count way: rotary encoder;
2.5 Hydraulic system
1). YUKEN system, made in China;
2). Power: 5.5KW;
3). Oil pump of hydraulic station: gear pump;
4). Hydraulic cylinder: 100mm;
5). Structure of cutting: size of hydraulic station 55×65×90mm;
6). 1 set of electro valve;
7). The oil pipe can not be welded type (protective of oil leak), treatment of welding spot of total machine.
3. Line composition
De-coiler; Roll Forming Machine Unit; Hydraulic Automatic Cutting Unit; Run Out Table; PLC Control Cabinet; Electrical system; Hydraulic system.
4. Technical process
De-coiler→ Feed with guide→ Roll forming→ Hydraulic cutting unit→ Run-out table→ PLC control system
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