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What is Rotary Kiln?
Rotary kiln is composed of cylinder, gears, support device, kiln liner and kiln tail sealing equipment, kiln head hood and combustion. Cylinder as heated pivoting part, made of high-quality carbon steel plate.
Rotary Kiln Features:
1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating,.
2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure
3. Gears: single or double. Control the rotating speed by buncher, DE machine and frequency variable motor. Be reliable, energy-saving, and efficient.
4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won’t hurt cylinder.
5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above.
6. Kiln head hood: including stationary type and flexible type.
Working Principle of Rotary Kiln:
1) With a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body.
2) Besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming.
3) The kiln head adopts housing type sealing and kiln rear uses axial contact sealing unit so that reliability of sealing could be ensured.
Types:
Rotary kiln belongs to building material equipment, and it can be divided into cement kiln, metallurgy chemical kiln and active lime kiln, porcelain kiln according, building material kiln, calcined petroleum coke rotary kiln to different materials.
Application of Rotary Kiln:
1) Rotary kiln is the Thermal Equipment, heating materials, in cement industry for calcining clinker.
2) It is also used in various industries, such as cement, nonferrous metallurgy, ferrous metallurgy, chemistry, building, refractory material, environmental protection, etc.
Technical Parmeters:
| Specification | Capacity(t/d) | Incline of body(°) | Speed(r/min) | Main motor(kw) | Remarks |
| Φ2.5*60 | 168 | 3.5 | 0.516-1.549 | 75 | Alumyte-alumina forge kiln |
| Φ3*48 | 700 | 3.5 | 0.726-3.63 | 110 | Kiln with 5-stage cyclone precalciner |
| Φ3*60 | 3.5 | 0.492-1.476 | 75 | Alumyte-alumina forge kiln |
|
| Φ3*100.94 | 450 | 4 | 0.3-1.503 | 90 | Multiple-drum cooling |
| Φ3.2*46 | 1000 | 3.5 | 0.36-3.57 | 160 | kiln with preheater precalcine |
| Φ3.2*52 | 1200 | 3.5 | 0.343-0.34 | 125 | kiln with preheater |
| Φ3.3*50 | 1300 | 3.5 | 0.676-3.38 | 160 | kiln with plateau suspension preheater |
| Φ3.3*52 | 1300 | 3.5 | 0.266-2.66 | 125 | kiln with preheater precalcine |
| Φ3.5*54 | 1500 | 3.5 | 0.55-3.4 | 220 | kiln with preheater precalcine |
| Φ3.6*70 | 1800 | 3.5 | 0.25-1.25 | 125 | Generating kiln for using ofterheat |
| Φ4*60 | 2500 | 3.5 | 0.396-3.96 | 315 | kiln with preheater precalcine |
| Φ4.15*58 | 5 | 0.35-0.7 | 110 | Zinc leaching(calcine rotary kiln) | |
| Φ4.2*60 | 3000 | 4 | 0.4-3.98 | 375 | |
| Φ4.3*60 | 3500 | 3.5 | 0.396-3.96 | 375 | kiln with preheater precalcine |
| Φ4.5*66 | 4000 | 3.5 | 0.41-4.1 | 560 | kiln with preheater precalcine |
| Φ4.8*74 | 5000 | 4 | 0.396-3.96 | 630 | kiln with preheater precalcine |
| Φ5.0*74 | 6000 | 4 | 0.35-4 | 710 | kiln with preheater precalcine |
| Φ5.6*87 | 8000 | 4 | Max4.23 | 800 | kiln with preheater precalcine |
| Φ6.0*95 | 10000 | 4 | Max5 | 950*2 | kiln with preheater precalcine |
Manufacturing Process of Rotary Kiln:
Luoyang Zhongde Heavy Industries Co., Ltd, whose predecessor was Luoyang Mining Machinery Cement Equipment Factory, was founded in 1959. Over the past 50 years, Zhongde has made significant contribution to the economic development in China. In 1995, it took the lead in changing into the joint stock company, which had brought a rapid development to the company. In 2006, the old factory relocated into the large modern industrial workshop in Luoxin Industrial Park, Luoyang city, the middle of China.
We are a professional manufacturer of mining equipments, such as crusher, mining mill, tube mill, rotary kiln, cooler, rotary dryer, magnetic separator, flotation machine, thickener, etc. Our machines are widely used in the fields of mine, smelting, chemicals, building materials, coal, refractory materials, ceramics, etc. Moreover, technological designs on program, process flow, standard& non-standard parts are also provided from the beginning to the end for clients.
The total area of the three standard heavy-duty industrial workshops covers 70000 square meters. More than 500 sets advanced processing equipments, including 300 sets of high-precision digital control machine tools, large-sized processing equipment and special processing, riveting& installing machines, are introduced to guarantee for product qualityand company development.
In 2010, we have accessed the ISO9001:2008 certification, and in 2012 we have acquired the BVQI certificate. To establish the business with credit and honesty is our management belief all the time.
Training & Service
Pre-sale services: enthusiasm
We provide you with the prophase plan, process flow design and manufacturer equipment according to your special demand.
Sale services: servant
Send technicians to the jobsite for guiding the installation and adjustment, training operators and finishing the check and accept together with you.
After-sale services: faithfulness
To establish long term friendship, we will regularly pay return visit to customers.
In addition, we provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory level of spare parts, which means the replacements can be shipped to you right away.
How about the quality of your rotary kiln?
Our rotary kiln is manufactured strictly according to national and international standard.
We take a test on every rotary kiln before delivery.
How about price of your rotary kiln?
We can give the lowest price of rotary kiln than market one.
We do quotation of rotary kiln as soon as possible for any custome.
Discount of rotary kiln can be given according to quantity.
How about the after-sale service of your company?
Our engineer is aviliable to installation rotary kiln overseas.
The guarantee period of our rotary kiln is one year.
Welcome to visit our company and workshop, we sincerely look forward to cooperating with you. We will provide you with the most suitable products with the reasonable price.
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