Home > Products > corrugated paperboard production plant > 3/5/7 Corrugated Board Production Line
3/5/7 Corrugated Board Production Line
- 6 Set / Sets per Month
- China
- T/T
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Product Details
Condition: | New | Application: | Apparel, Beverage, Chemical, Commodity, Food, Other, Medical, Textiles, Other, Apparel, Beverage, Chemical, Commodity, Food, Machinery & Hardware, Medical, Textiles, Other | Packaging Type: | Cartons |
Packaging Material: | Paper | Automatic Grade: | Automatic | Driven Type: | Electric |
Voltage: | 380v | Power: | 240kw | Place of Origin: | Shandong, China |
Brand Name: | G&Z | Model Number: | WJ | Certification: | CE ISO |
After-sales Service Provided: | Engineers available to service machinery overseas |
Product Description
3/5/7 Corrugated Board Production Line
Specialist: Equipment List:
No. | Machine name | Specification | Qty |
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1 | RS-1500HA Hydraulic mill roll stand | Adopt expand clamp type, single side max load weight: 3000kg, diameter of paper reel: 1500mm | 5sets
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2 | Railing and pulley | Each Mill roll stand install two railing and pulley, railing length: 6m | 10set |
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3 | SF-320S Single facer | Fingerless type, corrugating roll: Φ320mm, made in Beijing package group, the largest corrugating roll manufacturer in north of China. Digital adjust gluing thickness, corrugating roll and pressing roll’s bearing adopt NSK, Japan, Motorized control gluing width, transducer adopt Delta brand, Taiwan. | 2 sets |
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4 | SD-900 Pre-heater | Pre-heating roll cylinder diameter: 900mm, Electro motion angle wrapping, wrapping angle: 60—220 degree | 2 sets |
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5 | SH-900 Pre-conditioner | Pre-heating roll cylinder diameter: 900mm, Electro motion angle wrapping, wrapping angle: 60—220 degree | 2 set |
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6 | SH-900 Triplex- pre-heater | Pre-heating roll cylinder diameter: 900mm, Electro motion angle wrapping, wrapping angle: 60—220 degree | 1 set |
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7 | BS-T Bridge Conveyor | Adopt adsorption type, high pressure suction motor automatic correct error running position. | 1 set |
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8 | GA-288D Double Layer Gluing machine | Pressing rolls type, gluing roll diameter: 288mm, independent frequency control | 1 set |
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9 | DF-768 Double Facer | Adopt round worm gear box type, heating shoes: 12pcs, heating plants surface grinding type, heating plants: 520mm x 18pcs, cotton belt made in Shenyang Fuli | 1 set |
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10 | Main drive | Main drive two sides wall plate adopt heavy duty cast wallboard, could be see inner details, oblique gears, long work life. Easy to add lubricate, main drive roll adopt steel type, cast high quality V type rubber, diameter 745mm, low noisy in high speed work. | 1set |
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11 | Glue making system | Automatic circle supply glue, save glue. Include main, carrier, storage pot each 1 set, 1set glue station pump and 3 single facer pump, 1 gluing machine pump, Pipeline provided by buyer | 1 set |
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12 | Electric system | Whole production line electric part adopt imported product, brand include Simons or Schneider or Omron. Whole line electric voltage: 380V, 50Hz. | 1 set |
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13 | Pneumatic system | Made in Airtac, Taiwan | 1 set |
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14 | Steam system
| Drain valves made in China. Buyer supply pipelines from boiler to main machine. | 1 set |
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15 | SJBDY-1600 Slitter scorer | Adopt 5 blades 8 scorers, whole machine could be do 90mm left-right move, 1mm tungsten carbide alloy steel, long work life, | 1 set |
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16 | NC-180N Cutoff | Helix blade type, cut blade made in Jeefeng, Taiwan, computer system could storage many different cutting orders, computer system made in Taiwan. Main bearing made in NSK, Japan, whole machine cutting length: 500-9999mm, cutting precision ±1mm in steady speed, Germany design AC servo motor, Germany Kobe driver, inner spry lubricate oil for gears, low noisy in high speed, two sides with windows could see inner running. | 1 set |
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17 | CF-150 Sheet delivery | Single layer type, two section transport carton sheets. Max speed 150m/min type | 1 set |
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Main Technical Parameter of Production Line
Main technical data:
1. Model: WJ150-1600 5ply corrugated carton production line
2. Max work Speed: 150 m/min.
Normal work speed: 120-130m/min
3. Manufacture Width: 1600 mm
b. Surface roll width: 1650mm
4. a. Flute Type: UV type.
b. Flute height:A flute 4.3mm, B flute 2.65mm, C flute 3.65mm, E flute: 1.8mm
5. Steam Pressure: Max 1.6Mpa, normal about 1.2-1.3MPa
6. Steam Consumption: 2900 -3200kg/h (suggest use 4T boiler)
7. Voltage: 380V, 50Hz.
8. (Corrugated paperboard: 150-180g/m2, Corrugated paper: 150--180g/m2, liner paper: 150-180g/m2)
Notes: Quality accords with national B grade above standard, Paper water containing rate: 11%±1.
8. Total installed power: 300KW, normal work use: about 240kw
9. Area that machine requires: 72m×10m x 3.8m(length x width x height)
Some Details:
1) Hydraulic mill roll stand:
Specification:
1. Working width: Max: 1800mm, Min: 900mm
2. Paper roll diameter: Max1500mm, Min350mm
3. Max loading capacity at each side: 3200kg
4. Max working pneumatic pressure: 0.6-0.9Mpa
5. Main shaft diameter: 215mm
6. Power requirements: 415V, 50Hz
Machine Introduction:
1. Symmetric structure with two paper reels loading capacity, allowing paper roll change without downtime (without stop the machine).
2. The lift-down arm adopted with cast iron curve structure, slinky, firm and steady.
3. Lift-down, clamp-loosen and left-right move are controlled by hydraulic pressure.
4. Adopts expansion chuck
5. Paper tension controlled by pneumatically operated disc brake, manual setting the tension easily, the tension control unit in auto splicer will take over the control of the brake torque.
6. Moving shaft adopts excellent quality thick wall seamless steal pipe with the bearing axis together, improved intensity and precision.
Raw materials & purchased components:
a. Main shaft: High quality seamless steal pipe
b. Both sides wallboard: resin sand, best cast iron type in China.
c. Main shaft joint channel steal: 280mm
d. Bearing: Chinese famous brand
e. Electric components: Schneider or Omron import product.
f. Pneumatic components: Airtac, Taiwan and China
g. Hydraulic components: Beijing Huade Hydraulic Industrial Group Co., Ltd
2)Single facer
Specification:
Working width: Max: 1800mm
Design speed: 160m/min, normal work speed: 150m/min
Working gas pressure: 0.6--0.9Mpa, steam pressure: 0.9--1.3Mpa
Steam consumption: 0.5--0.8t/h, temperature requirements: 160—200 centigrade
Power requirements: 415V, 50Hz
Corrugating roller width:1850mm
Machine Introduction:
1. Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing.
2. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance. Three shafts drive lower corrugating roller, pressure roller and gluing roller.
3. The exhaust fun motor drive suction case, absorb corrugated paper surround the corrugating rollers about 180 degree where is positive-pressure zone, make sure big strength for flute making.
4. Lower corrugating roller suction channel within 2mm, prevent the 2layer carton sheet with stripe on the surface of the face paper.
5. With “Self-circulating glue feeding system”, save glue and improve work efficiency.
6. Pneumatic control for pressure roller load/unload, with cushioning effect.
8. Motorized guide plate adjusted the pasting width.
9. Automatic added lubricates oil device.
10. The steel blank on top of machine can separate disconnect to clean garbage inside, not need disconnect whole machine.
11. Motorized glue quantity adjustment with digital readout system optional.
12. Glue unit is engaged and disengaged by cylinder movement, generous opening ensure convenient cleaning and maintenance.
13. Adjust glue thickness: Quantity of pasting glue and controlling glue is controlled by the clearance between glue roller and doctor roller adjust by manual worm box, Automatic PLC type optional.
14. Corrugating rollers and bearing seat as a unit, fast changing flute and easy to maintenance. Loosen the screw and remove small wallboard could unload the corrugating roller.
3) Bridge conveyer:
Description:
This is conveyer bridge is designed for transport single-side corrugated paper by the top of the single facer to the multiplex pre-heater.
Specification:
Working width: Max: 1800mm,
Design speed: 150m/min, normal work speed: 120-150m/min
Machine Introduction:
1. Adopts suction tension device, use high pressure adsorption motor to suction the single face paper, make it flat to input the next process.
2. Installing two operate board, could be adjust on the bridge and ground.
3. Paper receiving device adopts independent frequency conversion control, manufacture enough single face paper to wave type, and make sure enough storage of single face paper, to keep in-phase different speed in manufacture.
4. With feeding paper frame on the bridge and two conveyer belt to transport the single face paper to the bridge, forming wave type to storage the single face paper.
5. The Automatic adjust the position of single face paper, reduce waste paper ratio of the manual operation.
6. Equipped block part, in order to single face paper stack well on the bridge when the machine in high speed.
7. With safety rails, stair cases and board to insure safety of the operator also make easy to operate
4):Sheet Delivery:
D Pre-heater --- Pre-conditioner --- Triplex layer Pre-heater
Description:
This machine is used for heating liner (pre-conditioner for corrugated paper), and dry to control temperature and humidity of liner (pre-conditioner for corrugated paper). Pre-conditioner could be adopts hang type if the operate length of production line was too short.
Specification:
Working width: Max: 1850mm
Diameter of heating roller: 800mm
Wrap angle adjust range: 60-220 degree
Steam temperature: 150-200 centigrade
Steam pressure: 0.25t/h
Power requirements: 415V, 50Hz
Wrap roller diameter: 120mm
Gluing Machine:
Specification:
Manufacture width: 1800mm
Max design speed: 150mm/min
Economic work speed: 120-150mm/min
Temperature requirements: 150~200℃
Steam pressure: 1.12--1.3MPa
Steam consumption: 0.1~0.15MPa
Compress air: 0.6--0.9MPa
Power requirements: 415V, 50Hz
Pressing method: pressing roller type, pressing board type optional
Each roller diameter, thickness and manufacture
Pre-heating roller diameter: 325mm, thickness 20mm, accurate grinding and chromed
Guiding paper roller diameter: 120mm, thickness 15mm, accurate grinding and chromed
Gluing roller diameter: 240mm, thickness 30mm, accurate grinding and chromed
Doctor roller diameter: 100mm, thickness 15mm, accurate grinding and chromed
Working Video Available: Feel free to contact us
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Package and Shipping:
Contact Us
- Qingdao G&Z Trading Co., Ltd.
- Contact nameChen Ziwei
- Phone0086-532-80980931
- AddressNo. 658 Jinggangshan Road, Qingdao E&T Development Zone Qingdao,Shandong
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