Electromagnetic Pump @ 2015 IDEA
Electromagnetic pump is the use of magnetic field and in the conductive fluid interaction, make the fluid by the electromagnetic force and pressure gradient, and a device to push the fluid motion. Mostly used for pumping liquid metal in the practical, so is also called the liquid metal electromagnetic pump. The role of electromagnetic pump is in the closed pipeline system to transmission of liquid metal, or other conductible liquid. In this sense, electromagnetic pump is familiar with rotating impeller drive equipment, the difference is the force generated in a different way. Drivers can use the right hand rule, when current flows through a conductor, will produce an induced magnetic field with metal solution produce induced current, induced current and magnetic field produce electromagnetic force, The force is the motive force of the molten metal movement, this force is not generated by mechanical components, and the metal solution not contact is the most important feature of electromagnetic pump.
Electromagnetic pump has no mechanical moving parts, simple structure, good sealing, reliable operation, and don't need shaft seal, so in chemical, printing industry used to transport some toxic heavy metals, such as mercury, lead, etc. Used in nuclear power and nuclear fusion device transmit the molten nonferrous metals (sodium and potassium, sodium potassium alloy, lithium lead), more widely used in metallurgy transport molten nonferrous metal casting production. The flow rate can reach 13000 m/h, the pressure can reach 1.5 MPa, temperature is 1200 °C.
System composition
Electromagnetic pump body
The isolated transformer(tapped transformer)
Control cabinet
Compensation ark
Cooling system (By lord cold and vice cold composition)
Pump ditch
Aluminium electromagnetic pump is based on the principle of linear motor. When the pump body work by special coil structure in the traveling wave magnetic field generated inside, magnetic field and the internal melting liquid interact to produce magnetic thrust, electromagnetic thrust high temperature melting furnace will take high speed to the circular liquid material well inner cavity, and on the material in high speed whirlpool well formed, whirlpool will be broken material involved, through the back into the melting pot bottom tube. Change the power supply voltage and current phase, can change the size of the electromagnetic thrust and direction.
The economic benefit of electromagnetic pump application
- Aluminum waste preheating, dry and melting fire will be directly under the burning of violent, metal burning less 2%-15%;
- The waste of aluminum powder recovery goals up to 97% -98%;
- By original aluminum smelting of batch operations for the continuous operation and improve labor productivity 30%-35%;
- In the whole smelting process, melt through the aluminum electromagnetic pump water cycle, and melt temperature and chemical components uniform;
- As a result of the shaft furnace charging, with the ordinary open the door of the feeding of furnace type lost little compared temperature, gas leak less, energy saving effect;
- Can without open the door in the case through the vertical shaft furnace to join metal magnesium, silicon metal, manganese metal alloy ingredients to allocate the alloy component;
- Due to the aluminum waste is in a closed system to join, no smoke overflowing in workshop, the working environment is very good;
- Improve productivity, reduce labor intensity;
- Shortening the cycle time fuses 10%, reduce energy consumption
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