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High speed glazed tile roll forming machine
Metal roofing roll forming machine consists of uncoiler and its base, infeed guides, fixed position driven forming stations, pressing die, shearing device, hydraulic station, PLC control console and so on. Our company has dozens of profile models for this series roll forming machine, such as WLTM25-183-1100, WLTM28-207-828, and etc. We can design different kinds of profile and fittings for machine, as per customers' requirements.
Working Flow:
Uncoiler→Sheet Guiding→(Film Covering)→Roll Forming→Measuring Lengh →Pressing →Cutting the Panel→Panels to the Supporter
Uncoiler
Sheet Guiding and Film Covering
Roll Forming
Measuring Lengh
Pressing
Cutting the Panel
Component and Function:
| Coil Feeding Equipment | Consists of one uncoiler with capacity of 5000kgs and its base. The steel sheet is manually fed to the guiding equipment under the function of friction and traction |
| Guiding Equipment | Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment. |
| Mainframe Transmission | Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet. |
| Roll forming system | The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.The rollers are surface-chromeplated after being machined by the exact machine tool. |
| Pressing equipment | After formed the shape of the tile panel, pressing the tile panel with pressing equipment which ensures the shape lasting and more beautiful. |
| Post Cut Equipment | The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting. |
| Hydraulic Station | Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power. |
| PLC Control Panel | The electric controlling system of this machine consists of five parts: operating system, screen, PLC, transducer and strong electricity part. The controlling system of this machine are imported from Mitsubishi company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be choosed operation by manual or automatically. |
Tile Roll Forming Machine Technical parameters:
| Model | WLTM | |
| Material | Type | Pre-paited steel sheet |
| Thickness | 0.3-0.7 mm | |
| Yield stress | 230-300 Mpa | |
| Max.Forming speed | 2-3 m/min | |
| Roller material | 45#Steel with chrome treatment | |
| Roller driven type | Chain transmission | |
| Controller | PLC | |
| Operation | Touch screen and button | |
| Hydraulic system pressure | 12 Mpa | |
| Hydraulic station motor power | 5.5 KW | |
| Main motor power | 5.5KW | |
| Total power | 11 KW | |
| Total weight | About 8000 Kg | |
| Index error of length | 10m±2mm | |
| Voltage | 380V 3 phase 60Hz or at buyer's requirement |
|
| 5 tons manual un-coiler | 1 |
| Pre-cutting device (manual)-optional | 1 |
| Guiding equipment | 1 |
| Film covring equipment | 1 |
| Roll forming equipment | 1 |
| Pressing equipment | 1 |
| Post-cut equipment | 1 |
| Hdraulic station | 1 |
| PLC control panel | 1 |
| Support tables | 2 |
Tile Roll Forming Machine Material of main equipment:
1) Roller material: high grade no. 45 forged steel, plated hard chrome on the surface
of roller with thickness 0.05mm
2) Active shaft material: high grade No.45 carbon wrought steel at diameter 75mm
3) Cutter blade: Cr12 mould steel with quenched treatment
4) Electric elements: control system with PLC model S7-200, Siemens transducer with
ABB control panel with TP170, Siemens. It can input 10 sets of spec at one time
5) Oil tank model of hydraulic system: CB-E310
Steel form deck roll former:
1. rollers are put on anti-rust oil and packed by bubble wraps; some other electric parts are packed by bubble wraps as well;
2. the oil hose and electric wires ae marked, and easy to be connected when used;
3. in container loading, sea-worthy, well fixed by wire rope, wooden block and nails.
1), Q: Do you have after sales support?
A: Yes, we are happy to give advice and we also have skilled technicians available across the world. We
need your machines running in order to keep your business running.
2), Q: How do your machines compare with other big companies in this market?
A: We are up to date with the latest technology and improve our machines accordingly
3), Q: How does your factory do regarding quality control?
A: Quality is priority. WILLIN People always attach great importance to quality control from the very
beginning to the end of the production. Every product will be fully assembled and carefully tested before
it's packed for shipment.
4), Q: Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name
components
5), Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. The core of our company culture is honesty and credit. MACTEC is ALIBAB’s Gold
supplier with BV assessment. If you check with ALIBABA, you will see that we have never got any
complaint from our customers.
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