Application territory
Auto multi-station Cold Upsetting Former is a specialized machine tool with high efficiency and automation among forging machinery. Cold upsetting technique and auto cold upsetting formers are used as an important means for producing different kinds of bolts, screws, rivets and nuts in the field of fastener industry. Because of the advantage of the cold upsetting equipment itself and the superiority of cold upsetting technique, the formers also are widely used in different national economic territories for producing fasteners and abnormal non-standard parts such as aviation steamer, machinery, rail traffic, vehicle, motorcycle, bicycle, sewing machine, construction, furniture, light industry and daily necessities, etc.
Serial Multi-station Cold Upsetting Formers
Salient Features
- Being equipped with air clutch with the advantage of low actuating current for operating the former in 3 modes such as inching, Single Stroke and Continuous Running, the main ram can stop at its rear position automatically, when the former is operated under Single Stroke and Continuous Running modes for guaranteeing the safety of die and leaving biggest space for operation and adjustment.
- thanks to swing type pneumatic gripping mechanism ,the gripping capacity is adjustable and clamping power is stable even at high working speed. If the first gripper meets the wire in short size, it can open the jaw for release automatically, however the machine will stop and give the alarm simultaneously.
- pressing and feeding wire is actuated by pawl via the control of air cylinder, the pawl is fixed an auto-raise device, when the pawl goes back, it can raise, so the friction and noise can be eliminated, further more this device can prevent the ratchet running in reverse direction. However, there are two overdrive clutches fixed in the feeding course, it can guarantee the feed being beyond retreat.
- there is imported converter available in electrical system, so it is easy to run the former with stepless variable drive PLC also is used for automatically inspecting the working mode of the former with the functions of fault alarm and fault display.
- touch screen and man-machine dialogue numerical control system are optional for meeting customer’s requirement, they are used for setting the length of thread pipe of rear knock out, the length of barrier and the feeding length, it is convenient for quick die change. This system has a memory capacity of 99 mnemonic modules for meeting the requirement of quick die change.
DBF Series 4 Station Bolt Former
Main technical parameters
Model | Unit | DBF-64S | DBF-84S | DBF-104S | DBF-104L | DBF-134L |
Forging Station | NO. | 4 | 4 | 4 | 4 | 4 |
Forging force | Kgs | 35.000 | 60.000 | 80.000 | 80.000 | 120.000 |
Max.cut-off dia. | mm | φ8 | φ10 | φ12 | φ12 | φ15 |
Max.cut-off length | mm | 80 | 115 | 135 | 185 | 190 |
Output rate | pcs/min | 140-210 | 120-180 | 90-140 | 80-130 | 75-110 |
P. K. O. stroke | mm | 12 | 18 | 20 | 30 | 40 |
K.O stroke | mm | 70 | 92 | 118 | 160 | 175 |
Main ram stroke | mm | 110 | 160 | 190 | 262 | 270 |
Main motor power | Kw | 15 | 22 | 30 | 30 | 37 |
Overall dims. Of cut off die | mm | φ30*45L | φ50*50L | φ45*59L | φ45*59L | φ63*69L |
Overall dims. Of punch die | mm | φ40*90L | φ45*125L | φ53*115L | φ53*115L | φ60*130L |
Overall dims. Of main die | mm | φ50*85L | φ60*130L | φ75*135L | φ75*185L | φ86*190L |
Die pitch | mm | 60 | 70 | 90 | 94 | 110 |
Approx. weight | T | 8 | 14 | 18 | 21 | 28 |
Applicable bolt size | mm | 3-6 | 5-8 | 6-10 | 6-10 | 8-12.7 |
Shank length of blank | mm | 10-65 | 15-90 | 15-110 | 20-152 | 20-160 |
RezPack Machinery Inc. is a specialist in automatic packaging equipment and services.
With experience of 20 years, a team of highly qualified professionals, and the most advanced design and manufacturing technologies, we offer innovating solutions in packaging equipment and systems with a main target, to contribute an additional value to customers.
We are a flexible packaging industry leader with an extensive product line, leading edge designs and the strongest commitment to customer service.
As an ISO9001 certified company, we constantly focus on the quality of our products, so we passed the CE certification.
Thousands of our machines are used in a variety of industries including food, beverage, hardware, electronics and pharmaceuticals.
Our customers are primarily in the USA, Canada and South America. Installations can also be found in many European countries, the Middle East, New Zealand and Australia.
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