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Specifications
can provide OEMSpecifications
Sand casting,iron casting
1.grey/ductile,ADI,Malleable iron
2.OEM/ODM,TS16949
3.FMEA APQP QA QC,AQL,R&D PPAP
4.machined
1. Ductile Iron Castings: | |
1) molding process: |
Resin sand/Green Sand |
2) Material: |
EN-GJS-400-15/EN-GJS-500-7/EN-GJS-600-3/EN-GJS-700-2 |
3) Molding: |
Hand molding/Molding machine Z145/146/148/Molding line. |
4) Possible Heat Treatment: |
Annealing |
5) Industry involved: |
Municipal Construction / Fluid |
6) Part unit weight range: |
0. 5kg-2000kgs |
7) Max/Min wall thickness requirements: |
4mm-250mm |
8) Manufacturer Certification: |
ISO9001(2000)/ TS16949 |
2. Grey iron castings: | |
1) molding process: |
Green sand/Resin sand |
2) Material: |
EN-GJL-150/DIN 1691 GG-15 |
3) Molding: |
Hand molding/ Molding machine Z145/146/148/Molding line. |
4) Industry involved: |
Municipal industry/Construction Fluid industry/Automotive industry |
5) Part unit weight range: |
0.5kg-2000kgs |
6) Max/Min wall thickness requirements: |
4mm |
7) Manufacturer Certification: |
ISO9001(2000)/ TS16949 |
3. Malleable castings: | |
1) molding process: |
Green Sand |
2) Material: |
Ferrite Malleable Iron KTH350-10, KTH370-12, KTZ2550-04 |
3) Molding: |
Hand-molding/Mechanical molding/Molding machine/Molding line. |
4) Possible Heat treatment: |
Annealing, Normalizing, Quenching |
5) Industry involved: |
Power Transmission/Construction Industry |
6) Part unit weight range: |
0.2kg-15kgs |
7) Max/Min wall thickness requirements: |
4mm-10mm |
8) Representative Product: |
Insulator Caps/Fastener/Scaffold |
9) Manufacturer Certification: |
ISO9001(2000) |
Facility may involved for Q&C:
Material:
lChemical composition:
Ø OBLF Spectrometer with 29 channels in bi-metal of AL+FE
lMechanical Property
Ø Hardness test
Ø Mechanical property inspection
Ø Impact inspection
lMicrostructure:
Ø Microscope Metallographic Analysis as per AQL based on heating number
lStructure tightness
Ø Destruction test
Ø Weight test
Crack inspection:
lMT
lUT
lX-ray
Coating test:
lCoating thickness tester
lSalt spray test
Dimension:
lConventional gauge
lGo & No-go gauge
lCMM
Leakage check
Press load test
Ø Will be effected acc. to different projects.
Output of our Q.C.:
lFinished products:
Ø meets AQL requirement. 50ppm, 500ppm, 1000ppm, 5000ppm may vary acc. to project.
lQ.C report:
Ø Dimensional report(all dimension/key dimension)
Ø Material report in 3.1b acc. to EN10204(2004)
Ø Other detailed report like heat treatment curve, crake testing,
Ø pressure testing, leakage inspection also available if needed.
lImprovement plan
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