Best China Wpc Profile Production Line to Produce the Good Wpc Profiles
Best china wpc profile production line to produce the good wpc profiles
Zonfa Trinity develops three kinds of downstream equipment, including single strand, double strands and panel downstream equipment. With regard to the length of calibration table, there are 6m, 8m, 11m and 14m for your option. Advanced energy saving design, it can reduce energy consumption by 40%. Haul-off machine adopts Trinity unique lifting technology with the advantages of stable work and strong pulling force. Cutting uint has two options, saw cutting and dust free guillotine cutting. In accordance with customers' individual requirements, Trinity can provide energy saving and stable systemic design solution.
1. Before the delivery, we will pretest the machine in our site and once get good results, we will tell you to deliver.
2. After the machine arrive your factory, if you need, we can send techincians to your site to test and assemble the machine.
3. We guarantee the quality of the machine for one year. And if any problems with the machine, we will repair it for free.
Also, if the components of the machine are broken, we will help you replace them.
Main parameters of the machine:
| SS6 m Standard structure and parameters | ||||
| No. | Description | Specification | Qty | Remark |
| Calibration Table | ||||
| 1 | Vacuum Pump ( SIHI) | 6kW | 1 | |
| 2 | Vacum Cyclone Pump ( SIHI) | 6kW | 1 | |
| 3 | Water Pump (Groundfos) | 7.5KW | 1 | |
| 4 | Vacuum connector | ABA1/2" | 10+8+8 | |
| 5 | Whirling vacuum connector | Ø50mm | 4 | |
| 6 | Water connector | ABA1/2" | 12+12+10 | |
| 7 | The diameter of general water inlet pipe | Ø50mm | 1 | |
| 8 | The structure type of calibratoin table | Whole type | ||
| 9 | Up-down movement structure type of calibration table | clamping frame up-down movement | ||
| 10 | Structure type of clamping frame | "Pallet" type | ||
| 11 | Horizontal adjusting scope of clamping frame | 10mm | ||
| 12 | Operation manner of control box | Cantilever type / Fold away | ||
| 13 | Structure type of water tank and water-air separation tank | Whole type | ||
| 14 | Extruder center height | 1100mm | ||
| 15 | Calibration table length × width | 6000 mm×1100 mm | ||
| 16 | Height adjusting scope | 135mm | ||
| 17 | Adjusting scope of axial movement | 0~800mm | ||
| 18 | Ajusting scope and requirement of lateral movement | 30mm | Manual | |
| 19 | Center distance between rails | 320mm | ||
| 20 | 2 Water filter to change | 1 set | ||
The extruder information:
| MODEL TT55/110C TWIN CONICAL SCREW EXTRUDER | ONE SET | |||||||
| Material: | PVC powder | |||||||
| Output: | 120 Kg/H | |||||||
| POWER SUPPLY: |
380 V/3 PHASE/50 HZ | |||||||
| 1 Hopper: | Stainless steel fabricated hopper with material level view window and dumping gate. And fitted with a magnetic rack. | |||||||
| 2 Extrusion unit: | ||||||||
| Screw: | Big Dia.: 55mm, Small Dia: 110mm. | |||||||
| Screw structure: | New structure with high efficiency | |||||||
| Material of screw: | High quality alloy steel (38CrMoAla) and with gas nitrided hardened treatment. | |||||||
| Thickness of screw nitrided layer: | 0.3~0.6mm | |||||||
| Hardness of screw surface: | HV740~HV940 | |||||||
| Roughness of screw surface: | Ra<0.8 | |||||||
| Barrel: | Standard | |||||||
| Feed inlet of barrel: | Forced feed inlet of grooved type with water cooling jacket. | |||||||
| Material of barrel: | High quality alloy steel (38CrMoAla) and with gas nitrided hardened treatment. | |||||||
| Thickness of barrel nitrided layer: | 0.4~0.7mm | |||||||
| Hardness of barrel inner surface: | >HV860 | |||||||
| Roughness of barrel inner surface: | Ra<1.6 | |||||||
| 3 Gearbox: | ||||||||
| It is designed and made by adopting Germany technology. The gear wheels in reduction gearbox are made of high quality alloy steel (20CrMoTi) and with carbonized, smoothed treatment. The spiral coil cooling tube is installed inside the gearbox to prevent overheating of oil. The gear wheels in distribution gearbox are made of high quality alloy steel (38CrMoAla) and treated by gas nitrided. It has such characteristics as running smoothly and stably, compact design, high efficiency, a long service life with low noise level, etc. | ||||||||
| 4 Driving unit: | By AC. Siemens beide Motor | |||||||
| Power of A.C motor: | 22 KW | |||||||
| Controller of A.C motor: | AC Frequency inverter- ABB | |||||||
| 5 Feeding unit: | By AC Motor | |||||||
| Power of A.C motor: | 0.37 KW | |||||||
| Controller of A.C motor: | AC frequency inverter | |||||||
| 6 Die adaptor: | Made of alloy steel and socket for melt pressure sensor (1/2”-20UNF) |
|||||||
| 7 Heating zone: | ||||||||
| Heating unit for barrel: | Made of copper fin and ceramic heating ring with stainless steel cover | |||||||
| Cooling unit for barrel: | By air blower 0.38KW/set | |||||||
| Quantity of barrel heating zone: | 4 | |||||||
| Quantity of barrel cooling zone: | 3 | |||||||
| Quantity of die adapter heating zone: | 1 | |||||||
| Quantity of die heating zone: | 6 | |||||||
| Power of barrel heating: | 18 KW | |||||||
| 8 Thermocouple: | K model | |||||||
| 9 Machine frame: | Constructed by channel steel and square Steel of good quality welded with optimum design |
|||||||
| Centerline height: | 1100mm | |||||||
| 10 Control cabinet: | Made of mid-carbon steel (A3) | |||||||
| Heating units controlled by imported temperature controller FUJI - Japan mounted on facial | ||||||||
| The speed of extrusion and feeding can be adjusted synchronally or individually. | ||||||||
| This extruder includes three auto- alarming function: a,Over-current prevention ; b,Optical-electronic protective device for dislocation of screw; c,Protective unit for oil lack in oil tank | ||||||||
The package:
Different types of downstream equipment:
| calibration table | single downstream | double downstream | ||||||
| HQSS6M | HQSS8M | HQSS11M | HQSS14M | HQSS8M | HQSS11M | HQSS14M | ||
| Vacuum Pump | 1 | 2 | 3 | 4 | 4 | 6 | 8 | |
| Vacuum Cyclone System | 1 | 1 | 1 | 1 | 2 | 2 | 2 | |
| Frequency Converter | 2 | 3 | 4 | 5 | 6 | 8 | 10 | |
| Up-Down Adjustment Scope | 900-1000 | 900-1000 | ||||||
| Extrusion Center Height | 1050-1150 | 1050-1150 | ||||||
| Axial Adjustment Scope | 800 | 800 | ||||||
| Horizontal Adjustment Scope | ±5 | ±5 | ||||||
| Lateral Adjustment Scope | ±15 | ±15 | ||||||
| Length(mm) | 6000 | 8000 | 11000 | 14000 | 8000 | 11000 | 14000 | |
| Width(mm) | 1100 | 1400 | ||||||
| Distance Between Rails | 320 | 320+500 | ||||||
Exhibitions attended:
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Best china wpc profile production line to produce the good wpc profiles
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