High Speed Co-extrusion Tooling for Windows and Doors/High Speed Co-extrusion Tooling for PVC profile

  High Speed Co-extrusion Tooling for Windows and Doors:

*   Zonfa Trinity,with reasonable design of co-extrusion channel, realizes co-ex tooling for different kinds of material( PVC/ ASA/ PMMA/ WPC) 

*   Stable split channel design, well-destributed co-ex pressure, adjustable structure on-line, Trinity can provide many types of co-ex tooling in high speed, including cp-extrusion for single surface, double surfaces, full surfaces, all-round surfaces and post co-extrusion .

*   Special device for surface embossing, can realize quick-change for different embossment stably, efficiently and easily.

*  Against 30 years of experience of tooling design, by stimulation of TESAS(Trinity Extrusion Stimulation Technical Ananysis System), we guarantee extrusion tooling with high quality.

*  Reaonable design of die-flow,stable and efficient calibrator cooling system,sophisticated machinery group,guarantee stable extrusion in high speed.

*  With patent of position technology and guiding device,tooling can be repeatedly assembled precisely.

*  special glossing device is equipped on tooling, in order to increase profile surface gloss.

*  With the most developed designing, highest sealing and strongest structure, we provide you the water tank made by several different kinds of material.

*  With reasonable design of material distribution in die-head, ensures material-out evenly from each strand. With well-distributed  vacuum and cooling system, and adjustable design of calibrator device, dual strands main profile tooling can work with output of more than 500kg/h.

*  Multi strands auxilary profile tooling(4 strands, 8 strands, 16 strands, 24 strands) can work in high speed, each strand can reach 6-10m/min.

 Window&Door System Design

Zonfa Trinity provides professional window and door system design and stimulation according to customers, individual requirements. Trinity uses proffessional software to analyze windows strength and thermal performance to guarantee the rationality of the profiles. It provides reliable, detailed basis.

Technical Design and Analysis

Zonfa Trinity designs moulds through stimulation software to check best solution to ensure the best quality products for clients. Testing the rheological properties of raw materials for different customers, we obtain parametric curves of various raw materials by fitting the data. We stimulate the material speed and preassure in die head bty TESTAS to design the optimal die head flow model and to stimulate the cooling temperature field and cooling deformation, which can make the cooling system more efficiency.

Manufacture

International leading manufacture equipment, scientific manufacture craft and unique material treating technology guarantee all our products meet strict international standard, satisfy customers' pursuit on high quality.

Sets of digital control materiery are from the international top manufacture equipment suppliers: ROEDERS high speed milling machine, SODICK/CHARMILLES wire cutting machine, BRIDGEPORT manufacture center,CHARMILLES EDM,M90 deep hole drilling machine, coordinate/digi-control/optics-curve grinding machine,honing machine etc. All of these top equipment guarantee Zonfa Trinity keep promise on perfect quility.

Tuning

Zonfa Trinity has a global top-ranking tooling tuning centre, equipped with 6 most advanced extrusion machinery such as KRAUSSMAFFEI, CINCINNATI, THEYSOHN and WEBER etc, and 4 domestic high speed extrusion lines which can simulate various customers' process situation to tune toolings and production verify. The abundant tuning parameters in Trinity database canbe used for scientific reference and instruct.

Quality Control

Zonfa Trinity imports global advanced inspect equipment such as Mitutoyo 3D inspector, INOEX profile projector, Mitutoyo profile projector, Byk color difference meter, Byk gloss meter, Metallographic analyzer, Dantsin digital display two-dimensional measurement system and Carbon analyzer,etc.

With high-tech inspect  facility and strict quality management system, Zonfa Trinity makes almost perfect product that are ready to be delivered, and ensures products installed and tuned high efficiently, fast and low consumption at customers' sites.

 After inspection the moulds are packed in wooden cases.

Tongling Zonfa Trinity Technology Co., Ltd entered extrusion field since 1985 and developed the first extrusion PVC tooling in China. Now, we have 450 staff and have the annual manufacture capability of 1500sets of tooling and 100 sets of extrusion line, all of which are successfully supplied to more than 600 customers in 50 countries.

We also have drafted and complied “Plastic profile extrusion tooling” industry national standard JB/T8744-2008.

As a competitive manufacturer of extrusion tooling and equipment, we will continue to provide excellent products with advantaged technology, perfect management and rich experience.

Zonfa Trinity after-sales team will promote the brand value.

Zonfa Trinity owns 80 qualified engineers. We can provide suitable solutions for all clients, guarantee smooth production and create value to customers.

After-sales Service Provided: Engineers available to service machinery overseas.