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Specifications
Auto/Semi-auto Hot Dip Galvanizing machine1.Coil ID: 508mm-610mm
2.Coil OD:800-2100mm
3.Steel Thickness:0.2-1.2mm,1.2-3.5mm
Dear Customers,
This is Ada,thanks for your interest in our products. The following is for your reference, we have our own design teams and factory ,we can design according to your requirement.Welcome your inquiry,I will reply you as soon as possible.
Hot Dip Galvanizing production line/production machinery
A.Production Line Design and manufacture conditions
Annually Production Ability |
100-200 Thousand Tons |
| Produce Speed | 5-60m/min |
| Raw Material | Cold Rolled Steel Coil full hard |
| Steel Coil Weight | 10Tons/Roll,5Tons/Roll |
| Coil OD | φ800-2100mm |
| Coil ID | φ508mm-φ610mm |
| Steel Thickness | 0.2-1.2mm,1.2-3.5mm |
| Coil Width | 600-1250mm,250-600mm |
| Energy | Electricity/Natural Gas/Coal Gas |
| Average Zinc Coating | 120g/m²-275g/m² |
| Quality Standard | According to GB2518-88 |
| Outside Equipment | Fire and environmental equipment |
B.Production Processing
Spare parts preplating→Degrease disposing→Rinsing→Pickling derusting→Rinsing→Dip Auxiliary agent→Spare parts drying→hot dip galvanizing→Water cooling→Passivation→Checking, Repairing and cleaning→Packing
C.Description of the process
1. Spare parts preplating.
According to different products structure,put all the Spare parts on the Hanger,Use rail car carry to Galvanizing Area for Preparation
2. Degrease disposing.
Let Crane lifting hanger to Degrease disposing Tank, Use chemical surface treating agent cleaning the spare parts. Degrease disposing Temperature 50~80 C, Use Anti-corrosion electrical heating
3. Pickling derusting.
Let spare parts lifting form Degrease disposing Tank to Acid pickling Tank, Then use CITRANOD to clean oxide and other impurity. Pickling derusting Temperature Room temperature ~40°C, Use Anti-corrosion electrical heating.
4. Deacidification Cleaning.
Let spare parts into Rinsing Area, Cleaning the Acid residue,Avoid acid residue into next steps.
5. Dip Auxiliary agent.
Let Crane put the spare parts into Assisted plating liquid. Then coated with Assisted plating liquid, in this way, Both Avoid spare parts second oxidation, And promote spare parts affinity with zinc solution, Improve Galvanized quality,Temperature 50~75°C, Use Anti-corrosion electrical heating.
6. Spare parts drying:Because Assisted plating liquid is aqueous solution, Before spare parts into Zinc Pot, Must Drying the surface of spare parts, Avoid splash Zinc or other conditions, All the pretreatment has finished.
7. Hot dip galvanizing.
Structure Part Let after-drying spare parts lifting from Drying furnace, Use Travelling Crane move into zinc solution, And according to different spare parts and galvanized process control time and temperature.
Galvanizing Temperature:430~450 C
8.Water Cooling and Passivation.
9. After Galvanizing Repair
After Spare parts cooling, check the Galvanizing Quality, If some goods not qualified, must repair and Galvanizing again, Then packed qualified goods, put into warehouse
If you need more information,please feel free to contact me.
Best wishes
Skype:adawei1019
Moibile:0086-13662169442
Hengxing Metallurgical Machinery Manufacturing CO.,LTD. has a history of more than 14 years in the steel equipment manufacturing industry,with an annual production of 60 sets of various types of equipment,400 tons of roll,the annual sales is RMB80,000,000. Our products are being sold to many countries ,such as Brazil in south america,Ukraine in eastern Europe,Kazakhstan,Kenya,India and some other countries.We have won overseas customer's trust.
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