Dura-shred Rubber Granulator(Fine Granulator) in Tire Recycling Plant

Specifications

Fine granulator in tire recycling
Input:rubber chips 10-30mm
Output:1-6mm rubber granules
Function:Fiber removal
CE&ISO

Dura-shred Rubber Granulator

are designed to grind the rubber mulch from the Grater into small granules as fine as 10 mesh. The granules are screened and re-circulated until the desired size is reached. Due to the design of the Granulator and precise alignment of the blades,99% of the fiber is removed, leaving a contaminant free crumb rubber granulate ready to be further processed or sold.

 

Equipment specification:

Tire shredding&Granulating machine	TSQ-2147X	TSQ1740X	TSQ1732X
Motor Specification	Electric-Siemens	Electric-Siemens	Electric-Siemens
Motor Number	1	1	1
Power	90kw	45Kw	37Kw
Voltage	As per requirement	As per requirement	As per requirement
Cutting chamber(L*W)	742*1200mm	580*1000mm	580*800mm
Equipment Dimension(L*W*H)	2150*2250*2950mm	1765*1900*2435mm	1765*1660*2435mm
Equipment Weight	5600Kg	3300Kg	2950Kg
Hopper Openning(L*W*H)	895*1434*1160mm	602*994*916	602*794*916mm
Product Size Range	1-6mm	1-6mm	1-6mm
Capacity	800-1500Kg/h	500-800Kg/h	300-500Kg/h

 

Rubber Granulators Pictures

In tire shredding& recycling manufacturing workshop:

 

In tire shredding&recycling line:

 

Whole Line Tire Recycling Process:

Waste tyres--shred to TDF (Tire derived chips 50-150mm) by Tire Shredder Machine[Here is the TDF Plant]——cut to Rubber Mulch(10mm-30mm) by Grater machine[Here is the Rubber Mulch wire free Plant]——shred to Rubber Crumb(1mm-6mm)by Granulator[Here is the Rubber Crumb Plant]——grind into Rubber Powder(30-100mesh)by Miller Unit[Here is the Rubber Powder Plant]

 

Dura-Shred uses its experience and success to continually improve the design and manufacturing of our tire recycling systems to make them more effective and efficient throughout the reduction process. The reduction from whole tires to crumb rubber is accomplished through our:

1.Double Shaft Tire Shredder

Dura-shred 's two shaft shredders are designed with an aggressive low RPM, high torque shredding technology. Each shaft is driven by its own Siemens motor, giving it plenty of power to drive through tires and thick steel beads. The shredder blade thickness ranges from 25 mm to 152 mm(1”-6”) depending on the type of tires, throughput, and desired end product. 

 

2.The Grater

Dura-Shred Grater: The Grater takes the TDF rubber chips from tire shredder machine and reduces them to 10mm-30mm. At this point 99.9% of the steel has been stripped and is removed with our magnet belt as the rubber mulch is transported to the vibratory conveyor for separation. This will be the end of the mulch producing line. For crumb rubber steel free mulch will be sent via conveyor to the Granulators for further processing.

3.Granulator

Dura-Shred Granulator: The Granulator reduces the rubber Mulch from Grater machine down to a 1mm-6mm or 4-20 mesh,and the fiber/nylon then will be removed through a vibratory screening system. Additional tiny steel and fiber will be separated by drum magnet and fiber removal system,and the crumb rubber removed into bagging system or being sent to the futher processing through an air transfer system!

 

4.Miller Unit

Dura-Shred Miller Unit: The Miller Unit reduces the rubber Crumb from Granulator machine down to a 30-100 mesh, crumb rubber removed into bagging system through an air transfer system!

 

 

The Dura-shred Tire Recycling System Advantage

 

• Exclusive Control System-Controls and operates the entire plant from its centrally located position and provides instant visibility to what each machine is doing in real time.

• Unique Stop/Auto Reversal Feature-Protects against overfeeding and damage by non-processable items.

• Advanced Bearing Housing-Isolates bearings from cutting chamber contamination and protects against bearing failure.

• Premier Full Turn Key Systems-Plant is manufactured, shipped, installed and ready to start recycling.

•Warranty-one of the best warrantees in the industry.

 

Proven Design and Technology.

A quality system with at an affordable price!

Fully Automated via 1 centrally located touch screen control panel.

Backed with one of the best Warrantees in the industry

 

Plz enquiry us freely,if you got any questions.