Melting Furnace Coal Gasifier

Melting Furnace Coal Gasifier photo-1
Melting Furnace Coal Gasifier photo-2
Melting Furnace Coal Gasifier photo-3
Melting Furnace Coal Gasifier photo-4
Melting Furnace Coal Gasifier photo-5
Melting Furnace Coal Gasifier photo-6
US$ 42,622 - 65,573 MOQ: 1 Set
Key Specifications
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Condition:
New
Place of Origin:
Henan, China
Brand Name:
Hongji
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao Tianjin Xiamen Guangzhou Manzhouli etc
Delivery Detail:
Delivery time depends on order quantity.
Condition New
Place of Origin Henan, China
Brand Name Hongji
Model Number QM2.6
Usage Other, make gas as fuel to heat furnace, make gas for Steel furnace/ Tunnel kiln/ Rotary Kiln Dryer
Production Rate 85%
Voltage 220/380/440
Power(W) 20
Weight 32000
Dimension(L*W*H) 2600x12000
Certification ISO SGS
Warranty 12 Month after commissioning
After-sales Service Provided Engineers available to service machinery overseas

Specifications

Hongji Coal Gas Producer
-Used for melting furnace
-Hot gas tempreature 500C
-Heat value =1400C

 

Product Description

Henan Hongji Coal gasifier for melting furnace is the process of producing syngas–a mixture consisting primarily of methane (CH4) carbon monoxide (CO), hydrogen (H2), carbon dioxide (CO2) and water vapor (H2O)–from coal and water, air and/or oxygen. Historically, coal was gasified using early technology to produce coal gas (also known as "town gas"), which is a combustible gas traditionally used for municipal lighting and heating before the advent of industrial-scale production of natural gas.

 Melting furnace coal gasifier

 

Machine Stucture

A Main body

B Coal load system

C Blower system (the steam mixed with water, blow in to the coal gasifier with blower)

D Ash discharge (rotation wet type auto discharge, no pollution to the enviroment)

E Dust collect system (water seal dust collect)

F Control panel (motor control, humidity instruction, power source together controlled)

G Computer control system (optional)

H Steam system (hot steam recycle, water & steam separator, self relief device, control valves, pump etc.)

I Operation platform(steal structure, for the worker inspection the coal gasifier.)

 Melting furnace coal gasifier

 

Melting furnace coal gasifier

 

 

 

Working Principle

 

  •  Ash layer: the coal come down from the top, the gas agent go up from the bottom.
  •  Oxide layer: also called burning layer, thermal chemical reaction, the O with heat in the air reaction to become CO2, release heat.
  •  Reduction layer: the coal after heat and together with steam complex reaction become to CO, H2,CH4, O2,CO2,N2 etc, and release heat.(CO2+CCO, H2O+CH2+CO).
  • Carbonization layer: under 400-500℃, the volatile and other materials come out, the coal become to coke, the coke come to the reduction layer for chemical action.
  •  Dryer layer, to dry the coal gas.

 

 

Technical Parameters

 

Model(mm)

QM0.8

QM1.0

QM1.2

QM1.5

QM1.6

QM1.8

QM2.0

QM2.4

QM2.6

QM3.0

QM3.2

Chamber diameter(m)

800

1000

1200

1500

1600

1800

2000

2400

2600

3000

3200

Hearth active surface

0.5

0.785

1.13

1.77

2.01

2.54

3.14

4.52

5.31

7.07

8.03

Suirable fuel

weak coherent gas carbon,anotherracite,burnt carbon

Fuel granularity(mm)

25-80

Fuel consumption quantitykg/h

40-100

70-140

120-190

160-350

350-460

500-600

500-720

700-1040

850-1200

1700-2000

1800-2200

Gasifying agent

Air ,steam

Gas yieldNm³/h)

140-350

245-490

420-670

560-1200

1200-1600

1500-2100

1750-2500

2500-3600

3000-4300

6000-7000

6500-7500

Gas calorific valu(Kj/Nm³

5020-5670

5020-6000

Water jacket heating area()

4.02

5.02

6.78

10.37

11.06

12.44

17.58

21.87

23.69

30.16

38.4

Steam output (kg/h)

60

80

130

200

220

260

350

420

600

840

880

Gas outlet temperature()

(400-500)Plants related with the coal

(400-500)Plants related with the coal

Gas outlet pressure(Pa)

1000

980-1470

1470-1960

Gas exportation diameter(mm)

219

325

325

426

426

529

630

720

820

1020

1050

Air pressure(Pa)

3000

4000

4000

Saturated air temperature()

50-60

50-65

Ashpan rotational speed(r/h)

0.177-1.77

 

 

 

Equipment gross weight(t)

3.5

4.5

5

7.5

10

20

23.4

29.8

32

37.6

43.6

Motor power (kw)

6

6

6

7

8

10

14

20

20

27

32

 

 

Finished Products

 

Melting furnace coal gasifier

 Melting furnace coal gasifierMelting furnace coal gasifier

Melting furnace coal gasifierMelting furnace coal gasifier

 

 

Machine Working Site

 Melting furnace coal gasifierMelting furnace coal gasifier

Melting furnace coal gasifier   Melting furnace coal gasifier  

 

 

 

Company Information

 Henan Hongji Mine Machinery Co., Ltd. (hereinafter referred to Henan Hongji) is a professional mining machinery manufacture, specialized in produce and develop various kinds of city solid waste recycling equipment for over 20 years, since 2008 the International Trade Department opened, we had export 48 countries and regions, coal gasfier equipments have been exported to Malaysia, Hong Kong, Pakistan, Turkey, Azerbaijan, India and so on, with successful projects and excellent quality we have very good  reputation from our clients.

Melting furnace coal gasifierMelting furnace coal gasifierMelting furnace coal gasifier

 

 

 

FAQ

Q: What are the requirements for my coal?

A: Coal size 20-80mm, coke, soft coal, hard coal. Moisture under 6%, fix carbon >60%, coal GCV>5500Kcal/kg

 

Q: How to choose coal gasifier for my furnace?

A: What fuel you use now for your furnace and consumpton per hour please?

 

Q: Can this coal gasifier work with biomass? 
A:No
 
Q: How long to maintaince the gasifier?
A: Half a year onc. And every time you strart the coal gasifier after stop for days.
 
Q.Ho w long time the coal gasifier working per day?
A: 24 hours per day, no stop. This will save coal and keep steady heat temperature.
Any other questions please feel free to email me or call me directly
C.P. Kelly Liu  M.P. :0086-15137190419
Henan Hongji   QM 2.6 Coal Gasifier for Steel furnace/ Tunnel kiln/ Rotary Kiln Dryer

 

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Gold Verified Supplier
5Yrs
Business Type
Manufacturer, Trading Company
Year Established
2008
Factory Size
5,000-10,000 square meters
Total Employees
51 - 100 People

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