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pipe production line
We are offering a wide range of pipe production line. These pipe production line are widely known for its durability and quality. We offer customization as per the detailed specifications provided by our clients to fulfill their needs and requirements. Moreover, we offer products at a market leading price.
Features
- Durable
- Reasonable prices
- Reliable
Drawings profile & finished product pictures
The technical flow of the pipe production line
{SteelTape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→
Spiral Accumulator→→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightened →→Flying saw under computer-control →→ Run-out table
Parameter of the pipe production line
- Pipe diameter: Φ20mm-Φ89mm
Pipe Thickness:1.0mm–4mm
- Square pipe example:15x15-70x70mm Max for square pipe
Rectangle pipe example:15X30-80x60 Max
Pipe Thickness:1.0mm–4.0mm
- Pipe Length: customized Max is 12
- Length Tolerance: 0-6mm
Double-head un-coiler
- Briefing: Rotary type to change coils easily, with a pneumatic brake
- Parameters:
Coil width: max.160mm
Coil OD: max. Ø1500mm
Coil ID: Ø 470- Ø 510mm
Coil weight: max. 1.0 tons
- Mandrel expansion by Pneumatic
- Mandrel position rotation shall be manual
- Pneumatic brake
Shearing & butt welding machine
- Hydraulic shearing parameters machine:
Cutting by hydraulic
Width: ≤160mm
Thickness: ≤2.0mm
- Butt welding machine by manual welding machine
Horizontal spiral accumulator
- Low bracket: 1 set
- Revolver: 1 set
- 7 rollers Flattening unit: 1 set
- 2 rollers feeding: 1 set
- Accumulator: 1 set
Feeding speed: Max.200m/min
Storing capacity: 500meter -700 meter
- High bracket: 1 set
Cage loop
- Feeding speed: 200m/min
- Pinch roll drive: 7.5 KW AC motor with gear box
- Pinch roll Dia.: 150mm
- Storage: 300-400m
Forming & sizing section
- Forming mill gearbox, universal joint
- Mill entry flattener by five roll passive leveling, one pair of sending roll, two pairs of
vertical roll
- Forming mill consists of:
Driven stand: 7 sets (Horizontal)
Driven stand shaft: Ø45mm
Material of shaft: 40Cr
Side roll stand: 8 sets (Vertical)
Side roll stand shaft: Ø30mm
Material of shaft: 40Cr
Gear box & universal joint: 7sets
Material of gear box: cast steel
Material of gear: 20CrMnTi
- Sizing mill gear box, universal joint
- Sizing mill consist of:
Driven stand: 4 sets (Horizontal)
Driven stand shaft: Ø45mm
Material of shaft: 40Cr
Side roll stand: 4 sets (Vertical)
Side roll stand shaft: Ø30mm
Material of shaft: 40Cr
Gear box & universal joint: 4 sets
Material of gear box: cast steel
Material of gear: 20CrMnTi
3 sets single head Turk’s head, with 4 rollers*3sets
One speed testing roller with air cylinder for CNC flying saw
- Drived motor
Main motor: 55kW Model: Z4-200-31 1 set
Main redactor: 1 set
Welding section
- Welding section consist of
Seam guide unit: 1 set
Squeeze stand: 2 rollers
De-burr frame: 1 set (2 heads)
Horizontal unit for seam ironing: 2 rollers
- Cooling section
Cooling trough: 1 set
Cooling trough length: 3 m
- Solid state High frequency welder (GGP200KW)
Nominal power: 200kW
Rated DC power: Pd=120kW
Rated DC voltage: UdN=450V
Rated DC current: IdN=270A
The whole efficiency: η≥85%
Output power: Pout>100kW
Designed frequency: f=450~500kHz
MOSFET inverter: 60kW×2
Tank circuit output mode: no welding transformer output, secondary resonance
With water-water cooler for welder
CNC flying friction saw
- Flying cut-off, mechanical section consist of
Saw disk: OD400mm×ID40mm×2.8mm
Saw waver: Pneumatic
Pipe clamp: Pneumatic
Saw carriage travel: Rack and pinion with gear lath
Motor for travel: DC 11KW
Motor for cutting: AC 11KW
Length Tolerance: 0-6mm
Runout table
- Run-out system consists of
Roller conveyer 10 meter (including packing box)
Reversed pneumatically
1. What can you do if the machine broken?
Our machine's warranty period is 12months,if the broken parts can't repair,we can send the new parts repla
ce the broken parts freell,but you need pay the express cost yourself.if after warranty period,we can throug
h negotiationfor to solve the problems,and we supply the technical support for the whole life of the equipme
nt.
2. Can you be responsible for transport?
Yes,please tell me the destination port or address.we have rich experience in transport.
3. How long the machine could be made?
Normally speaking, welded pipe making machine could be made without 45 working days. If you need machines in a hurry, we can make it for you less than a month.
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