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Help CenterFrom Coil to Bar Manufacturer of Peeling Straightening and Cutting
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Coiler --- Pre-straightening-- Peeling / Turning-- Second Straightening -- Cutting-- Uncoiler
3D photo:
Working Process:(from coiler to horizontal&vertical straightener, peeler, and to cutter to realize production from coil to bright bar of various diameter)
From Wire to Bar
basic composition:
| Loader | 1set |
| Uncoiling machine | 1set |
| Pre-straightener | 1set |
| Peeling machine | 1set |
| polishing machine | 1set |
| coiling machine | 1set |
Process Description
Loader→Uncoil machine→Centerless lathe→Cutting machine→Charging basket
main parameter
Specification |
WXC40S |
|
RAW |
Diameter Range(mm) |
Φ10~Φ40 |
Raw Material Length(mm) |
≥1400 |
|
Tensile Strength (M pa) |
≤1100 |
|
Surface Hardness |
≤HB320 |
|
Curvature(mm/m) |
≤1.5 |
|
Diameter Tolerance |
according to GB 702-2004 second group |
|
Roundness |
≤50% of the diameter tolerance |
|
Surface Roughness(Ra) |
≤25˜50um |
|
FINISHED |
Diameter Range |
Φ9.5~Φ39 |
Unilateral Cutting Depth(mm) |
0.2~0.5 |
|
Diameter Tolerance |
≤IT9(standard tolerance grade) |
|
Surface Roughness(Ra) |
≤6.3μm |
|
Roundness |
≤0.03 |
|
Feeding Cutting Speed(m/min) |
1.0~10.0(for continuous chips and high strength and hardness should reduce the speed |
|
Cutter Head Rotational Speed(rpm) |
450˜1250 |
|
Main Machine Motor Power(KW) |
45 (4 Poles) |
|
Auxiliary Machine Motor Power(KW) |
4(feeding part)+0.55((discharging part) 4 Poles |
|
|
Main Machine Outline Dimensions (Length*Width*Height) m |
2.5mX2.2mX1.5m (only for reference) |
|
|
Full Set Machine Outline Dimensions (including auxiliary machine) (Length*Width*Height) m |
12.5mX2.2mX1.5m (only for reference) |
|
Main Machine Weight |
3.5(6.0) (only for reference) |
|
Total Capacity (KW) |
56(only for reference) |
|
Compressed Air Source(user prepare by themselves) |
0.5~0.8MPa,1.8m3/min,more than 0.8 m3 gasholder, two-stage oil-water separator and compressed air freezing drier |
|
WXC Series Centerless Lathe(commonly known as peeling machine)is a new generation high-efficiency lathe machine which is specialized in processing of metal bar surface such as slender shaft. It can not only quickly remove defects on the surface of round steel such as decarburization layer and cracks, but also realize relatively high precision and roughness. It is especially suitable for processing of super long round steel bar, with working efficiency several times of the traditional processing technology.
This machine is mainly applied in the production of bright material and bright steel bar, and in the field of machinery manufacturing, auto parts, bearing production, spring manufacturing, military enterprises, the production and processing of slender shaft, titanium bar, copper bar, aluminum bar, magnesium bar and other non-ferrous metal bar or tube, and in the field of other machinery equipment manufacturing for material preparation.
WXC series of centerless lathe includes CNC type and semi - automatic type.Semi automatic type is operated both hydraulically and manually. For example, tool is adjusted manually, feeding and extracting are realized with hydraulic controlled clamping device, and auto material loading and unloading are finished with pneumatic and electric controlled device. Operated with ease, high in cost performance, this machine is quite suitable for small or medium enterprises which requires lower degree of automation.
Advantages compared with ordinary lathe
1.When processing over-length bar,Centerless Lathe has incomparable advantages.Ordinary lathe is good at processing short bar.But there is great restriction for processing long shaft.In theory,Centerless Lathe can process the bar of infinite length.
2.Centerless Lathe is not only processing bar,also wire rod.Including from wire rod to wire rod and from wire rod to bar that ordinary lathe can't do it.
3.Processing speed 1-12m/min,the working efficiency of Centerless Lathe is dozens of times of the ordinary lathe.
4.High precision,after peeling,tolerance of diameter reach≤IT9,surface roughness Ra≤6.3μm.But after peeling,Ra≤0.8μm.
We have exported to the following countries: Europe and the United States, Russia, Belarus, Pakistan, South Korea, North Korea, India, Vietnam, Taiwan, South Africa, Brazil, Thailand, etc.
We have rich experience in export packaging with professional packaging and professional packing staff. Multilayer packaging is adopted with critical area wrapped with moisture proof and shock proof film, plywood box, or wood box and tray. Multiple reinforcement measures is applied to ensure the solid fixation of equipment on packing box and tray, and the stability of equipment in the container.
- The first layer: wrapped with foam film and stretch film for the special components for the sake of avoiding moisture.
-
Second layer: adopting small square plywood block and strapping belt to fix the machine inside the plywood box
- Third layer: the machine itself has screw fixing holes, so it can be tightly fixed on the bottom of the plywood box through screw and nut.
- Fourth layer: inside the container, the gap between machine parts are filled with compact layout to avoid shaking. At the same time, reinforcing between the bottom of the container and plywood boxes once again, furthermore using hanging steel wire protection.
If you have any questions, please feel free to contact us at the following:
Send Inquiry to This Supplier
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