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Frame Straightening Machine Manufacturers Used for Round Steel

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Negotiable MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Condition:
New
Type:
Other, Straightener Feeder & Uncoiler
Use:
Bar
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
Delivery time depends on order quantity.
Condition New
Type Other, Straightener Feeder & Uncoiler
Use Bar
Place of Origin Shandong, China
Brand Name HAIGE
Model Number JY80A
Voltage 380V/440V
Power(W) 100KW
Dimension(L*W*H) 7.1mX2.8mX3.2m
Weight 19.5T
Certification ISO9001
Warranty 12 months
After-sales Service Provided Engineers available to service machinery overseas
Product Description

Introduction

 

 

frame straightening machine manufacturers used for round steel

    Series JY straightening machine is mainly used forprecision straightening for the metal bar after peelingor granding and pre-straightening  for the metal bar.

    The machine adopted special  curve between upper concave and the lower convex two straightening rolls to realize calendering and straightening at the same time,which greatly improved the working efficiency. 

 

 

 

Series JY two-rolls Straightening Machine consists of two-beams and four-columns structure,prestressed structure and frame structure.

 

  

 

Characteristics

 

1,fast feeding and straightening speed,which can reach 10-30m/min.

2,with special carves ,it can straighten and calender materials at the same time.

3,highe precision.straighteness can be 0.15-0.4mm/m,surface roughness Ra≤0.8μm.

 

 

frame straightening machine manufacturers used for round steel

    The most vital part of a straightener is the two

straightening rollers, which desigined by our qualified engineers.The up roller is concaveand the lower one is convex,which formed a special curve to press strongly onto thematerials to realize straightening,as well as 

straightening

 

 

 

 

Components

 

 

frame straightening machine manufacturers used for round steel

 

 

 

 

 

 Main Machine

   The upper and lower body respectively

install a straightening roller,the upper roller is concave ,the lower roller is convex.

   According to the diameter and the material properties of the bar,respectively to adjust upper and lower straightening roller angle,electric lift part adjust the gap between the two straightening rolls,start the cooling lubrication system,driven by main motor,to complete calendering and straightening at the same time.

    Frequency conversion stepless speed,real-time display the gap between upper roll and lower roll.Guide sleeves are installed in the inlet and outlet.Its location can be adjusted,playing guide and support role.During processing,the bar can accurately enter and leace the straightening rolls.

 

 

 

 

Cooling Lubrication System

frame straightening machine manufacturers used for round steel

 

Cooling lubrications by cooling pump suction,through multiple pipelines from the front spray mozzle to the roll gap and the bar,playing cooling and lubricationing role.After converging,follow together into the coolant tank.Coolant tank design three layer protection filter,to ensure lubricating coolant cleaness.

   

 

 

 

 

Electrical System

frame straightening machine manufacturers used for round steel

    The transmission system adopts frequency conversion stepless speed regulation,feeding system,adjustment system,cooling and lubricating system controled by AC power.

   The main power supply is AC380v 50Hz,control power supply is AC220V 50Hz.Control system for low voltage power supply(DC24v).
 

 

 

 

 

Entry Guide System and Exhaust Systemframe straightening machine manufacturers used for round steel

 

 

 

The upper and lower cylinders respectively control the upper and lower nylon rollers lifting,meanwhile,two motors drive two nylon rollers rotating.Then clamp the bars entering the entrance of the guide sleeve.
  

Two nylon rollers clamp the workpieces and asssure the workpiece not easy to slip,reliable work.

 

 

 

 

 

 

 Auxiiliary Machine

frame straightening machine manufacturers used for round steel

 

 

Automatic loader and unloader,greatly saving labor cost.

After straightening,all the collection racks are equiped with protective layer to avoid any scratches.

 

 

 

 

 

 

 

 

 Processing Flow

 

 

 frame straightening machine manufacturers used for round steel

 

 

  Characteristics
  

 Optimum straightening effect, even with high strength materials
Straightener roll from alloyed and hardened chrome steel

 Two-roll principle with concave upper roller and convex bottom roller to ensure that the ends are straightened

Lateral guidance of the bar to be straightened between the straightener rolls by special guide ledges

Long striaghtening roller life due to coolant lubrication

 

 

 

 

 

Main parameters

Specification

JY80A

Raw

 

Material

 

 

 

Diameter Range(mm)

(excluding drawing material)

Tensile Strength σb450(M pa)

Φ20≤d≤Φ80(L ≥2000)

Tensile Strength σb1000(M pa)

Φ20≤d≤Φ75(L ≥2000)

Surface Hardness

HB380(HRC42)

Straightness(mm/m)

Bright Steel ≤3     Black Material4

Diameter Tolerance

Bright Steel≤IT10   Black Material d-2-GB/T702-2004

Circular Degree

d≤50

≤50% of diameter tolerance

50<d≤80

65% of diameter tolerance

d>80

70% of diameter tolerance

Surface Roughness (Ra)

Bright Steel≤3.2mm~6.3mm

 

 

Finished

 

Products

Straightness(mm/m)

Bright Steel0.40   Black Material1.0

Diameter Tolerance

Bright Steel≤IT8  Black Material:Much better than raw material

Surface Roughness(Ra)

Bright Steel≤0.8μm Black Material:Much better than raw material

Roll Quantity (Pcs)

2 

Roll Diameter (mm)

Φ335

Straightening Feeding Speed(m/min)

(infinitely adjustable-speed)

2~14

Main Machine Motor Power (KW)

45 X 2

Lifting Motor Power (KW)

3

Main Machine Outline Dimensions

7.1mX2.8mX3.2m(only for reference)

Weight

19.5 T (only for refence)

Total Capacity (KW)

100

Compressed Air Source(user prepare by themselves)

0.5~0.8MPa,1.8m3/min,two-stage oil-water separator 

 

Company Information

Yantai Haige machine tools Co.,Ltd whose area is more than 2000m². There are one

hundred and forty staffs working in the factory. The factory is mainly engaged in

 producing and selling peeling machine(centerless lathes), straightening machines, polishing machines(abrasive belt machines), auxiliary machines and other processing and finishing

 equipment foe steel(bright steel) for more than ten years.

So far, the company has produced and sold more than 1500 sets of equipments.

The machines are mainly used to process the surface of the steel, copper, 

titanium, magnesium, aluminum and other metal round bars, pipes and

wire from Φ5mm~Φ500mm. The peeling machine, straightening machine and 

polishing machine can be combined into automatic production lines for processing 

and finishing of the bright steel which remove cracks, oxide layer, decarburized 

layer and other defects from the bar surface quickly. High quality bright bars, 

pipes and wire can be produced with high precision and high surface roughness

whose working efficiency is several even more than ten times higher than that 

of the traditional technique.Our company is capable of supplying automatic 

production line in full sets by expanding varieties of the niche mechanical 

equipments.

frame straightening machine manufacturers used for round steel

After-sale service

1.Free quality guarantee period for 12 months

2.Free provide long-term technical support

3.Free train buyer's operator in seller's factory

4.Fast responce service within 24 hours

5.Our engineers can offer overseas service,including guiding

installation,commissioning,training,etc.

Contact information

frame straightening machine manufacturers used for round steel

 

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Business Type
Manufacturer, Trading Company
Year Established
1999
Factory Size
5,000-10,000 square meters
Total Employees
101 - 200 People