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Help CenterMetal Surface Straightening Machine Processing Production Line
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Main Technical Parameters of JY100Z pre-stressed structure
Specification |
JY100Z |
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Raw Material |
Diameter Range(mm) (excluding drawing material) |
Tensile Strength σb≤450 (M pa) |
Φ12≤d≤Φ100 (L ≥3000) |
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Tensile Strength σb≤1000 (M pa) |
Φ12≤d≤Φ100 (L ≥3000) |
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Surface Hardness |
≤HB380(≤HRC42) |
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Straightness(mm/m) |
≤3 |
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Diameter Tolerance |
≤h10 |
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Circular Degree |
d≤50 |
≤50% of diameter tolerance |
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50<d≤80 |
≤65% of diameter tolerance |
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d>80 |
≤70% of diameter tolerance |
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Surface Roughness(Ra) |
≤3.2~6.3mm |
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Finished Goods |
Straightness(mm/m) |
≤0.40 |
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Diameter Tolerance |
≤h9 |
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Surface Roughness(Ra) |
≤0.8μm |
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Roller Quantity (Pcs) |
2 |
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Roller Diameter (mm) |
Φ380 |
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Straightening Feeding Speed(m/min) |
2~12(infinitely adjustable-speed) |
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Host Machine Motor Power (KW) |
75×2 |
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Lifting Motor Power (KW) |
4 |
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Host Machine Outline Dimensions (Length*Width*Height) |
8.1m×3.1m×3.6m |
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Weight |
26.2T |
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Total Capacity (kw) |
170 |
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Compressed Air Source (user prepare by themselves) |
0.5~0.8MPa,1.8m3/min,two-stage oil-water separator |
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Introduction
Series JY straightening machine is mainly used forprecision straightening for the metal bar after peelingor granding and pre-straightening for the metal bar.
The machine adopted special curve between upper concave and the lower convex two straightening rolls to realize calendering and straightening at the same time,which greatly improved the working efficiency.
Series JY two-rolls Straightening Machine consists of two-beams and four-columns structure,prestressed structure and frame structure.
Characteristics
1,fast feeding and straightening speed,which can reach 10-30m/min.
2,with special carves ,it can straighten and calender materials at the same time.
3,highe precision.straighteness can be 0.15-0.4mm/m,surface roughness Ra≤0.8μm.
The most vital part of a straightener is the two
straightening rollers, which desigined by our qualified engineers.The up roller is concaveand the lower one is convex,which formed a special curve to press strongly onto thematerials to realize straightening,as well as
straightening
Components
Main Machine
The upper and lower body respectively
install a straightening roller,the upper roller is concave ,the lower roller is convex.
According to the diameter and the material properties of the bar,respectively to adjust upper and lower straightening roller angle,electric lift part adjust the gap between the two straightening rolls,start the cooling lubrication system,driven by main motor,to complete calendering and straightening at the same time.
Frequency conversion stepless speed,real-time display the gap between upper roll and lower roll.Guide sleeves are installed in the inlet and outlet.Its location can be adjusted,playing guide and support role.During processing,the bar can accurately enter and leace the straightening rolls.
Cooling Lubrication System
Cooling lubrications by cooling pump suction,through multiple pipelines from the front spray mozzle to the roll gap and the bar,playing cooling and lubricationing role.After converging,follow together into the coolant tank.Coolant tank design three layer protection filter,to ensure lubricating coolant cleaness.
Electrical System
The transmission system adopts frequency conversion stepless speed regulation,feeding system,adjustment system,cooling and lubricating system controled by AC power.
The main power supply is AC380v 50Hz,control power supply is AC220V 50Hz.Control system for low voltage power supply(DC24v).
Entry Guide System and Exhaust System
The upper and lower cylinders respectively control the upper and lower nylon rollers lifting,meanwhile,two motors drive two nylon rollers rotating.Then clamp the bars entering the entrance of the guide sleeve.
Two nylon rollers clamp the workpieces and asssure the workpiece not easy to slip,reliable work.
Auxiiliary Machine
Automatic loader and unloader,greatly saving labor cost.
After straightening,all the collection racks are equiped with protective layer to avoid any scratches.
Processing Flow
Characteristics
♦ Optimum straightening effect, even with high strength materials
♦Straightener roll from alloyed and hardened chrome steel
♦ Two-roll principle with concave upper roller and convex bottom roller to ensure that the ends are straightened
♦Lateral guidance of the bar to be straightened between the straightener rolls by special guide ledges
♦Long striaghtening roller life due to coolant lubrication
Factory Introduction
Yantai Haige Machine Tools Co.,Ltd. was built in 1997,which is mainly producing series WXC Centerless Lathe(Bar Peeling Machine),Series JY Bar Straightening Machine,Abrasive Belt Grinder (Belt Sander Polishing Machine) and auxiliary machine,etc.
We regard Customer’s Satisfaction as our unremitting pursuit.
Based on more than ten years manufacturer and design experience,our machine have been exported to Russia,Vietnam,India,Korea and other countries and regions.
Factory real landscape
Processing Machinery
Accessories Area
Administrative Area
Any questions,please feel free to contact me.I will give you soon reply.
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