Home > Products > centerless grinder > steel coil straightening and cutting machine
steel coil straightening and cutting machine
- 50 Set / Sets per Month
- Qingdao
- T/T
Product Details
Place of Origin: | Shandong, China | Brand Name: | Haige | Model Number: | JY80A |
Condition: | New | After-sales Service Provided: | Engineers available to service machinery overseas |
Product Description
Introduction
Series JY straightening machine is mainly used forprecision straightening for the metal bar after peelingor granding and pre-straightening for the metal bar.
The machine adopted special curve between upper concave and the lower convex two straightening rolls to realize calendering and straightening at the same time,which greatly improved the working efficiency.
Series JY two-rolls Straightening Machine consists of two-beams and four-columns structure,prestressed structure and frame structure.
Characteristics
1,fast feeding and straightening speed,which can reach 10-30m/min.
2,with special carves ,it can straighten and calender materials at the same time.
3,highe precision.straighteness can be 0.15-0.4mm/m,surface roughness Ra≤0.8μm.
The most vital part of a straightener is the two
straightening rollers, which desigined by our qualified engineers.The up roller is concaveand the lower one is convex,which formed a special curve to press strongly onto thematerials to realize straightening,as well as
straightening
Components
Main Machine
The upper and lower body respectively
install a straightening roller,the upper roller is concave ,the lower roller is convex.
According to the diameter and the material properties of the bar,respectively to adjust upper and lower straightening roller angle,electric lift part adjust the gap between the two straightening rolls,start the cooling lubrication system,driven by main motor,to complete calendering and straightening at the same time.
Frequency conversion stepless speed,real-time display the gap between upper roll and lower roll.Guide sleeves are installed in the inlet and outlet.Its location can be adjusted,playing guide and support role.During processing,the bar can accurately enter and leace the straightening rolls.
Cooling Lubrication System
Cooling lubrications by cooling pump suction,through multiple pipelines from the front spray mozzle to the roll gap and the bar,playing cooling and lubricationing role.After converging,follow together into the coolant tank.Coolant tank design three layer protection filter,to ensure lubricating coolant cleaness.
Electrical System
The transmission system adopts frequency conversion stepless speed regulation,feeding system,adjustment system,cooling and lubricating system controled by AC power.
The main power supply is AC380v 50Hz,control power supply is AC220V 50Hz.Control system for low voltage power supply(DC24v).
Entry Guide System and Exhaust System
The upper and lower cylinders respectively control the upper and lower nylon rollers lifting,meanwhile,two motors drive two nylon rollers rotating.Then clamp the bars entering the entrance of the guide sleeve.
Two nylon rollers clamp the workpieces and asssure the workpiece not easy to slip,reliable work.
Auxiiliary Machine
Automatic loader and unloader,greatly saving labor cost.
After straightening,all the collection racks are equiped with protective layer to avoid any scratches.
Processing Flow
Characteristics
♦ Optimum straightening effect, even with high strength materials
♦Straightener roll from alloyed and hardened chrome steel
♦ Two-roll principle with concave upper roller and convex bottom roller to ensure that the ends are straightened
♦Lateral guidance of the bar to be straightened between the straightener rolls by special guide ledges
♦Long striaghtening roller life due to coolant lubrication
Main parameters
Specification | JY80A | |||
Raw
Material
| Diameter Range(mm) (excluding drawing material) | Tensile Strength σb≤450(M pa) | Φ20≤d≤Φ80(L ≥2000) | |
Tensile Strength σb≤1000(M pa) | Φ20≤d≤Φ75(L ≥2000) | |||
Surface Hardness | ≤HB380(≤HRC42) | |||
Straightness(mm/m) | Bright Steel ≤3 Black Material≤4 | |||
Diameter Tolerance | Bright Steel≤IT10 Black Material d-2-GB/T702-2004 | |||
Circular Degree | d≤50 | ≤50% of diameter tolerance | ||
50<d≤80 | ≤65% of diameter tolerance | |||
d>80 | ≤70% of diameter tolerance | |||
Surface Roughness (Ra) | Bright Steel≤3.2mm~6.3mm | |||
Finished
Products | Straightness(mm/m) | Bright Steel≤0.40 Black Material≤1.0 | ||
Diameter Tolerance | Bright Steel≤IT8 Black Material:Much better than raw material | |||
Surface Roughness(Ra) | Bright Steel≤0.8μm Black Material:Much better than raw material | |||
Roll Quantity (Pcs) | 2 | |||
Roll Diameter (mm) | Φ335 | |||
Straightening Feeding Speed(m/min) (infinitely adjustable-speed) | 2~14 | |||
Main Machine Motor Power (KW) | 45 X 2 | |||
Lifting Motor Power (KW) | 3 | |||
Main Machine Outline Dimensions | 7.1mX2.8mX3.2m(only for reference) | |||
Weight | 19.5 T (only for refence) | |||
Total Capacity (KW) | 100 | |||
Compressed Air Source(user prepare by themselves) | 0.5~0.8MPa,1.8m3/min,two-stage oil-water separator |
Company Information
Yantai Haige machine tools Co.,Ltd whose area is more than 2000m². There are one
hundred and forty staffs working in the factory. The factory is mainly engaged in
producing and selling peeling machine(centerless lathes), straightening machines, polishing machines(abrasive belt machines), auxiliary machines and other processing and finishing
equipment foe steel(bright steel) for more than ten years.
So far, the company has produced and sold more than 1500 sets of equipments.
The machines are mainly used to process the surface of the steel, copper,
titanium, magnesium, aluminum and other metal round bars, pipes and
wire from Φ5mm~Φ500mm. The peeling machine, straightening machine and
polishing machine can be combined into automatic production lines for processing
and finishing of the bright steel which remove cracks, oxide layer, decarburized
layer and other defects from the bar surface quickly. High quality bright bars,
pipes and wire can be produced with high precision and high surface roughness
whose working efficiency is several even more than ten times higher than that
of the traditional technique.Our company is capable of supplying automatic
production line in full sets by expanding varieties of the niche mechanical
equipments.
After-sale service
1.Free quality guarantee period for 12 months
2.Free provide long-term technical support
3.Free train buyer's operator in seller's factory
4.Fast responce service within 24 hours
5.Our engineers can offer overseas service,including guiding
installation,commissioning,training,etc.
Contact information
Contact Us
- Yantai Haige Machine Tools Co., Ltd.
- Contact nameJingping Ren
- Phone86-535-6726618
- Address1#,Jing 7 Rd, High-Tech Zone Yantai,Shandong
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