wear resistant rubber refiner

Specifications

Rubber refiner in the reclaimed rubber production line,
Can produce reclaimed rubber from the waste tyre
One year warranty

Good quality with reasonable price. Easy operation with convenient maintenance. Low labor intensity and low energy consumption.

 

 

 

We can make non-standard machines according to customer's specific request.

 

 

 

To produce reclaimed rubber from waste tyre, you need waste tyre recycling production line and reclaimed rubber production line. Following is detailed information:

 

 

  

You can use big size waste tyre also to produce reclaimed rubber. If the waste tire/tyre is big tyre, the big tyre cutter is needed for waste tyre recycling rubber powder production line. The following is the detailed info of the big type waste tyre cutter:

 

 

1. Application: The Big Tire cutting machine is designed to cut large tires. Range is from 2000mm to 4000mm tires. It has high capacity with easy operation

 

 2. Technical parameter:

 

Model	QTJ-4000
Specification of raw material	2000-4000mm tires
Specification of finished material	200-400mm tire blocks
Production Capacity	2-4 tires per hour
Pulling force	300 T
Max. Tyre diameter	≤4000mm
Knife material	High strength Alloy steel
Knife quantity	2 pieces
Control way	Automatic system
Feeding way	Driving handling
Main motor (kw)	37
weight	About 25000kg

 

Above is our standard parameter, we can manufacture non standard big tyre cutter according to our customer's specific request.

 

The whole waste tire recycling production line/Crumb rubber production line and reclaimed rubber production line

 

 

 

GENERAL:

 

The complete production line is mainly used for recycling scrap-tire (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber.

 

 

 

 

 

 

 

 

Rubber powder manufacturing process flow:
Waste tire--cutting circle --cutting strip--cutting dice--crushing filtering --      magnetic separating filtering--finished products--rubber powder/steel wire/nylon

 

 

 

 

 

Structures of waste tire recycling rubber powder production line

 

Name of product		Quantity	Instruction
Main frame	Rubber crusher	1	Model:XKP400/XKP450/XKP560
Auxiliary engine	Ring cutter	1	To cut the waste tyre ring from the whole tyre
	Loop machine	1	To extract the steel ring from the mouth of the waste tyre
	Strip cutter	1	To cut the tire sidewall into strips
	Block cutter	1	To cut the strips of tire into 3.5cm square blocks
	Vibrating screen	2	To screen the rubber powder
	conveyor equipment	2	To transport the rubber powder to different section
	Magnet separator	2	To separate the steel wire from the pure rubber powder
Fiber separator			To separate fiber from the rubber powder
Fine grinder/Pulverizer			To grind rubber powder to finer 40-120 mesh size

 

 

 

 

 

 

 

Reclaimed rubber manufacturing process flow:

 

waste tyre-ring cutter →strips cutter → blocks cutter → rubber crusher→ vibrating screen1→big magnetic separator→ small shaking screen - small magnetic separator - rubber powder - dynamic devulcanizer - open mixing mill(1) - open mixing mill(2/3) - rubber refiner.

 

 

 

The whole line has the following features:

 

1), Iron/steel removing ratio>99.5%, fiber removing ratio>98%

 

2), Compact structure ensure the running safety and easy maintenance;

 

3), Low energy consumption;

 

4), High automatic control system adopted for the whole line, can reduce the labor cost;

 

5), No sewage and waste gas discharge, environment protection.

 

6), Available capacity range of our tire recycling lines at present: 400~3000kg/h

 

7), Available finial rubber powder size: 20~120mesh as customer's wish.

 

8), Adopts SIEMENS and Chinese famous brand electrical componets.

 

 

 

AFTER GET THE RUBBER POWDER FROM THE WASTE TYRE, YOU CAN ALSO PRODUCE RECLAIMED RUBBER BY YOURSELF USING THE RECLAIMED RUBBER PRODUCTION LINE TO EXPAND YOUR BUSINESS SCOPE.

 

There are three types of reclaimed rubber: natural reclaimed rubber, butyl reclaimed rubber and tyre reclaimed rubber

 

  

Reclaimed rubber production line include following machines:

 

Dynamic devulcanizer-boiler(Italy imported Riello burner adopted)-open mixing mill-refiner(we have designed and made newest model which is more capacity and lower price for customer)

 

 

 

 

 

 

 

Our motto: The honesty is the root, a promise is a promise.