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Cheap energy saving cooking oil production process for sale
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Product Details
Condition: | New | Usage: | Other, peanut oil, palm oil, soybean oil, rapeseed oil, olive oil, etc. | Type: | Other, oil processing plant |
Automatic Grade: | Automatic | Production Capacity: | 1-600 t/d | Place of Origin: | Henan, China |
Brand Name: | New Lead | Model Number: | cooking oil production process | Voltage: | 380V, 440V |
Power(W): | Up to specification | Dimension(L*W*H): | Up to specification | Weight: | Up to specification |
Certification: | ISO, BV | After-sales Service Provided: | Engineers available to service machinery overseas |
Product Description
Cheap energy saving cooking oil production process for sale
Pretreatment Section
In the vegetable oil processing plant, before the extrusion of oil from oil seeds, an oil pretreatment process is typically undertaken to improve the efficiency of production and to ultimately save on costs.
The entire oil processing plant generally includes: cleaning, sieving, hulling, separation, cracking, particle making, frying, softening, flaking, drying, and expelling oil materials.
Main machines:
Oil seeds cleaning: vibrating Separator, specific-gravity stoner, magnetic separator, etc.
Oil seeds crushing: toothed cracking roll (two pair), disc huller.
Oil seeds softening: horizontal softening kettle.
Oil seeds flaking: paired or two-pair flaking roll.
Oil seeds drying: chain dryer, air drying conveyor.
Oil seeds extruding: oil seeds extruder.
Oil seeds cooking: vertical stack cooker.
Features of the vegetable oil pretreatment process:
- Warm hulling process reduces energy consumption.
- Double cracking and hulling process improves the hulling ratio and reduce oil residue in the hull.
- High volume hull bin makes production flexible.
- Makes it possible to produce meals of various protein content (includes meal milling).
- Adopts the complete explosion puffing process which makes subsequent oil seed processing easier..
- Automated controls.
Technical parameters:
Power consumption | ≤32.5 kw/t sunflower seed |
Steam consumption | ≤150Kg/t sunflower seed |
Pre-pressed cake thickness | ≤17mm |
Pre-pressed cake moisture | ≤4-6% |
Pre-pressed cake oiliness | ≤14-16% |
Rate of kernel in hull | ≤0.5% |
Flow chart of oil pretreatment process
Solvent Extraction Section
Solvent extraction is a process to extract oil from oil bearing materials by means of solvent, and the typical solvent is hexane.
Main machines:
Tube condenser, oil stripper, solvent evaporator, desolventizer toaster, loop type Oil extractor, rotary or rotocel extractor, oil tank, etc.
Technology of the vegetable oil solvent extraction plant
- Absorbing the world’s leading core extraction technology, design and develop a process which is efficient, economical and reliable. Adopting box-chained loop type extractor can effectively achieve low residual oil, low solvent consumption and low failure rate of equipment. Thus, customers will have little cost and investment, and profit maximization will be achieved.
- Full automatic computer control system is adopted in extracting process, adjust automatically and operate stably.
- Negative pressure technology is adopted in condensate system. Using the secondary steam which comes from the DTDC as the heat source of first evaporation, thus can maximum save the energy consumption.
- Stainless steel heat exchange tubes and multi-stage baffling make the condenser have a high heat transfer efficiency, also the water consumption is low.
- Composed of pre-extraction, extraction and draining sections. There is material turnover in the process of extraction to make the extraction uniform and thorough. Special self-cell solvent spraying ensures the best effect during extraction.
Technical parameters:
Residual oil in meal | ≤1% (soybean) |
Solvent consumption | ≤3Kg/T (6#solvent oil) |
Crude oil moisture and volatile matter | ≤ 0.30% |
Power consumption | ≤ 15KWh/T |
Steam consumption | ≤280Kg/T (0.8MPa) |
meal moisture | ≤ 10-13% (adjustable) |
Residual solvent in meal | ≤300PPM (qualified detonated experiment) |
The flow chart of vegetable oil extraction plant
Oil Refinery Section
Edible oil refinery plant refers to a series of refining processes that can remove phospholipids, FFA, pigment, off-flavor and other impurities in the oil. Usually there are two methods in edible oil refinery plant, one is chemical refining, the other is physical refining.
Features of Physical Refining
1.High refinement rate; less oil loss.
2.No waste water discharged.
3.More FFA distilled.
4.Especially suited for highly acidic oils, and those of low gum content
Features of Chemical Refining
1.Excellent adaptability and fewer requirements for high oil quality
2.The finished oil is consistent and stable
3.Less bleaching earth necessary compared with physical refining
Main machines:
Clarifying tank, filter press, disc centrifuge, oil and alkali dosing machine, mixer, vacuum dryer, neutralization tank, soapstock tank, bleaching tower, deodorizing tower, etc.
Technical parameters:
Power consumption | ≤ 30KWh/T |
Steam consumption | ≤350Kg/T (0.8MPa) |
Clay consumption | ≤ 1-3% Oil weight (adjustable) |
The flow chart of the edible oil refinery plant
Zhengzhou New Lead Grain and Oil Science and Technology Co., Ltd.
Company Profile
Brief Introduction
Zhengzhou New Lead Grain & Oil Science and Technology Co., Ltd. is an industrial company focusing on processing of grain and oil food, research and development of new technology, production of mechanical equipment, installation and adjustment of complete engineering and training service.
Now the company has 158 personnel, of which the professionals take up more than 30%. And it has owned the second level qualification of state electromechanical engineering and has passed the quality management system certification of ISO9001-2000. It is already a research and development typed engineering company that combines scientific research, manufacturing and development.
Business Scope
10-2000t/d vegetable oil pre-pressing and extraction plant;
10-600t/d vegetable oil refinery plant;
10-300t/d animal oil refinery plant;
50-500t/d aroma peanut oil production line;
3000-10000t/y soybean protein isolates production line;
10000-30000t/y production line of soybean protein concentrate, textured protein;
Production line of oil dewaxing, fractionation and winterization;
Constructed projects
Oil pretreatment, pressing and extraction plant
Oil storage tank and small packaging engineering
Customer visit
Our factory and delivery
Service Promise
Zhengzhou New Lead Grain & Oil Science and Technology Co., Ltd has always put the interests of customers first, insists on providing a customerized and comprehensive service, including on-site service and after-sale service. Now the specific commitments are as follows:
1. Ensure providing complete equipment and its accessories on time.
2. Ensure the installation and adjustment are once accepted.
3. Ensure providing high-quality equipments with competitive price.
4. Providing new products and advanced technology preferentially;
5.Providing the operating technicians professional training to ensure operate independently.
6. Appointing you a inspector during the installation process.
7. Arranging an professional installation team which will be managed by our PM.
8. We will be in charge of single machine commissioning, online debugging and feeding trial running to ensure that the machine can operate normally under the condition of full load. The company will provide you all kinds of relevant information and records according to the bidding document. Within one month after the acceptance, we will provide you qualified as-built documents as your request.
9. Within the warranty period, we repair equipments that has quality issues freely as well as free parts.
The company offers tailor-made turnkey solutions to the client’s right from designing and erection to commissioning and maintenance.
We will provide the owner first-class technology and service to ensure the project being completed smoothly.
If you are interested in our products or have any questions, please do not hesitate to contact us! We are always at your service!
Contact Us
- Zhengzhou New Lead Grain & Oil Science And Technology Co., Ltd.
- Contact namejerry ding
- Phone86-0371-66323163
- AddressRoom B-1108, Building No.5, National University Science Park, 11th Changchun Road, Zhengzhou City, Henan Prov, China. Zhengzhou,Henan
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