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Precise technology for soda beverage filling machine
Characteristics & Advantage
- It is designed more compact, more stable of controlling system, adopts with German FESTO, easy to operate and high automatically.
- Using high accuracy and high speed filling valve. Liquid level is more accurate without water loss, ensuring the quality of filling.
- Capping heads use magnetic torque device, ensuring the capping effect and protect the bottle cap.
- Using frequency conversion motor of German SEW, can be more convenient to adjust the capacity.
- Controlling system has the liquid level control function, lack of cap detection alarm function, automatic alarm for card bottles function
- Using advanced touch screen control, can realize human-machine conservation.
Detail photos
Rinser
1. The rotary wheel is a fully stainless steel 304 welded structure.
2. The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
3. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
4. All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
5. The rinser is driven by driving system positioned inside machine frame via gear transmission.
Filler
1. Rotary wheel fully made of stainless steel SUS 304.
2. Gravity filling method.
3. Filling valves are made of SUS304.
4. Filling valves are reasonably structured with accurate filling, filling accuracy ≤±2mm.
5. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
6. Level of cylinder is controlled with float-ball.
7. Filler is driven through gears inside the machine frame.
Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
1. Magnetic constant torque cover cap is more stable and reliable, capping rejection rate is less than 0.1%.
2. Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
3. Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
4. The capper is equipped with inlet bottle detection switch. It is used to control cap loader up and down.
5. Centrifugal way of cap arranging is adopted to reduce damage of caps.
Machine Configuration
Equipment name |
Brand |
Main motor |
America ABB |
PLC |
Japan Mitsubishi |
Frequency converter |
Japan Mitsubishi |
Pneumatic system |
TaiWan Airtac |
Seal |
German Igus |
Technical Parament
Model |
DXGF 24-24-6 |
DXGF 50-50-12 |
DXGF 72-72-15 |
DXGF 24-32-6 |
Capacity |
6000BPH (500ml) |
15000 BPH (500ml) |
21000 BPH (500ml) |
9000 BPH (500ml) |
Suitable bottle |
Diameter 50-110 ; height 150-360 |
|||
Air pressure |
0.7 MPa |
|||
Gas consumption |
1m3/min |
|||
Co2 consumption |
600g/hl |
|||
Total power |
2.57 Kw |
5.5Kw |
7.5Kw |
4.5Kw |
Total size |
3290×2780×2800 mm |
5150×3820×2700 mm |
7228×5300×2750 mm |
4420×3255×2700 |
Total weight |
5000Kg |
10000Kg |
12000Kg |
6500kg |
Optional Choice
Pre-service
- Guiding customers to choose the most suitable machine and give our suggestion.
- Provide the technical flow chart, machine photo, even machine vedio
- Specially designed for customer
- Help customer design the workshop layout
On-sale service
- Tell customer about the production from time to time
- Do preparation for customer checking at any time.
- Help customer clean goods
After-sales service
- Oversea install an training
- Free maintenance and replacements of spare parts for free in 12 months
- Engineers available to service overseas
- Provide technical support
Contact me for more information!
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