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Specifications
This production line is used to make PP/HIPS palstic cup, plate, tray, box, lid, bowl, etc automatically.
1. FJL-660PC 110 PP/HIPS Sheet Extrusion Line:
I. Main Parameter:
1.Processed Material: PP /HIPS Granule or powder
2. Max. Width of finished product after slitting: 660mm
3. Thickness of the finished product: 0.3-2.0mm
4. Output capacity of extruder: around 150-200Kg/h
5. Power Supply: 380V/50HZ, Tri-phase, Four-wire
II.Configuration and specification:
1. Main Extruder: 1 set
a. Hard-tooth Gearbox: one
The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling
eventually, which provides different characteristics of damping, antifriction, low-noise, long using
period etc.
b. Connection method of gear box and motor: Direct connection
c. The screw
Material: high quality nitrided steel-38CrMoAlA
Nitration depth: 0.4-0.7mm, hardness≥940HV, fragility is 2 grades.d. Barrel
Material: high quality nitrided steel-38CrMoAlA
Nitration depth: 0.4-0.7mm, hardness≥940HV, fragility is 2 grades.
e. Heating zones: 4 zones
f. Total Heating Power: 4.5X4=18KW
g. Heaters: The electric heater is made of ceramic heaters. Every electric heater has a specially signed tunnel for heat radiating
h. Cooling Method: Cooling Fan
i. Main motor power: 30KW, 6-gear, FC; rotary speed: 980r/min
j. AC motor with 45KW inverter control
k. Screw diameter: 110mm
l. L/D: 32:1
2. Non-stop hydraulic fast screen changer with double-sieve: one set
a. Its special internal structure provides a excellent seal effectb. The parts of Screen Changer consist
the mould are made of alloy steel, which experienced heat treatment strictly.
b. Control style: complete hydraulic pressure
c. Pressure adjuster: one
d. Motor Power: 2.2KW
3. Die-Head
a. Material: super heat resistance alloy steel
b. Structure: T-shaped, Clothes bracket flow channel, polished inner mold surface.
c. The flows are plated chrome. And the flow surface is polished until it like mirror.
d. The outlets of the mould can be adjusted with the adjustable screws slightly.
e. There are 3 heating zones in the mould and 2 heating zones on the connections
f. The heat means: heating inside by bar heaters
g. The effective width of the die head: 800mm
4. Calender roll stack: one
a. Structure: the three-rollers calender lay on the round with 45° slantways,
b.Roll number: 3
c. Diameter of roll: 350mm
d. Roll length: 770mm
e. Wall thickness of the roll: ≥25mm
f.Roll surface treatment: 14 grade super treatment of mirror polishing.
g. Media: water
h. The three rollers are controlled by one motor (6-gear, 3.7kw, FC) with reducer.
The rotary speed of the rollers will be adjusted synchronously.
i. Self-lock style forward and backward movement system of the calender, which is controlled by 3-phase induction Motor(Output: 1HP, 750W)
j.Roller Temperature Controller: two sets (HIPS)
5. Air cooling stand: one
a. Number of the transmission rollers: 7
b. Diameter of the rollers: 55mm*7pieces; 110mm*1piece
c. Roller length: 740mm
d. Roller surface treatment: plated chrome and half-mirror polishing
6. Trimming unit: one
Slitting knife: 2pcs
7. Haul off unit: one
a. Haul off steel roller: one
b. Diameter of the roller: 180mm
c. Length of the roller: 740mm
d. Surface treatment: coated erosion resistance, heat resistance and friction
e. resistance rubber and polished.
f. Motor: One unit (6-gear, 2.2kw, FC)
g. AC motor with an inverter
h. Clamping and open-close means: by screw
8. Single-shaft winder(One set)
a. Shaft number: one
b. Structure: the rewinding shaft is consisted with three pieces of steel, which could be separated and installed easily
9. Electronic Control Cabinet: one set
10. Waste Sheet Winder: one set
2. Auxilary Equipment For PP/HIPS Sheet Extrusion Line:
1. FJL-650 Crusher
2. FJL-110 Mixer
3. Water Cooling Tower
3. SZ-680 II Automatic Plastic Cup Thermoforming Machine:
Main Technical Parameter:
1. Material Used: PPHIPSPETPVC Sheet Roll
2. Sheet Width: 300-660mm
3. Sheet Thickness: 0.2-2mm
4. Forming Speed: 15-32moulds/min
5. Forming Depth: ≤125(mm)
6. Max. Sheet Roll Dia.: 800mm
7. Max. Forming Area: 650*320(mm)
8. Main Motor Power: 15KW
9. Sheet Feeding Servomotor: 3KW
10. Stretching Servomotor: 4.4KW
11. Approx. Electricity consumption: 45KW
12. Air Pressure: 0.6-0.8MPa
13. Water consumption: 0.5-1.8m3/h
14. Air consumption: 1.3-1.6m3/min
15. Overall Dimension: 3.15*1.5*2.3(m)
16. Weight: 4200Kg
17. Power Supply: 380V/50HZ, Tri-phase, Four-wire
4. Auxiliary Equipment for Plastic Cup Thermoforming Machine
1. Automatic Plastic Cup Stacker:
2. Air Compressor:
3. Forklift
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