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Help CenterProfessional Precision Steet Metal Stamping Mould/die for Motor Stator Rotor Lamination
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Specifications
motor core metal stamping mouldISO9001;2008
14 years experience
Japan advanced equipment
PROFESSIONA
professional precision steet metal stamping mould/tool/die for motor stator rotor lamination
Progressive stamping die for motor stator rotor lamination technology
QUALITY:tolerance of spare part is within 0.002mm , tolerance of feeding length is within 0.003-0.005mm , and groundness is within R0.05-0.5,
STATOR ROTOR Technology : stator rotor tolerance is within 0.05mm , concentricity is within 0.05mm ,
SPEED: stamping speed reach 350-400 strokes per minute .
Life: regarding life reaches 1 million to 5 million strokes , while total life from 100million to 200 million ,
Product size : we make stamping die for motor stator rotor from od 3mm to 1000mm ,
Technology: 1.auto interlocking
2. skewing
3.shoulder hole for stator rotor lamination
4.rotation for lamination within 180 degree .
Mould material: tungsten steel ,SKD11 , SAP-60, ASP-9 etc .
Motor lamination progressive stamping mould
JR motor core die : product series of progressive die , various laminations and cores for motors which involve air-condition compressor motor , refrigerator motor , plastic sealing motor, automobile motor , generatoe motor , stepping and servo motor , universal motor , shaded pole motor , dc motor
JR mould capacity : we are make progressive stamping dies for lamination from 3mm to 2000mm , the maximum die that we have made is for 700mm stator rotor lamination , meanwhile, we are capable of functions like interlocking , skewing , shoulder holes for laminations from 5mm to 300mm , and rotation for laminations within 180mm
Spare part:we use wire EDM and grinders to process key parts in the die, and their machining precision is within 0.005mm,while roughness between Ra 0.05 and Ra0.4, on the other hands,we continuously work to improve the standardization, so that we can meet your requirements quickly with high quality.interlock and counter punch, slot punch , pilot punch , punch and die for weld notch ,ejection pin and kicher, interlock and counter cut die, slot cut die, pilot cut die, feed error protector, pilot pin , location pin, round pin, round lifer, notched round lifer.
The level of standardization and coverage rate of standard parts here in JR ranks among the best in this industry, we use alloy steel of high intensity, high speed steel or carbide materials for main mould parts likes upper plate, lower plate, spring –loaded strippers, and carbie parts, on the other hands, we not only introduce in auto feeding device and feeding error protector , but also precisely machining relevant holes in stripper plates, so that we can guarantee dimensions and relative locations for good mould intensity and long time.
Materials Available:
Cold Rolled Steel, Stainless Steel, Hot Rolled Steel, Aluminum and Copper Alloys;etc
Key Words: maching part, metal spare part,metal shalft, metal processing Part,hardware machined tal stamping bracket,hardware
Our features:
1) Equipment: We own Stamping machines, Hydraulic press machines, Auto-Turning machines, CNC-Turning machines, Milling machines, Precision wire cutting machines, more than 160 sets in total;
2) Material: iron, carbon steel, stainless steel, brass, copper, alloy steel, aluminum, cold rolled steel with various plating;
3) Surface treatment: kinds of plating (Zinc, Nikel, Chrome, Tin, Ag); Painting, Powder, Anodizing, E-coating, Silkscreen, Heat treatment, Black oxid;
4) Standard/ specification: OEM service as per customers' requests, with in-house tooling design & fabricating;
5) RoHS compliance for export
6) Quality assurance in accordance with ISO9001:2008
7) Concurrent engineering capability on product design
8) Just-in-time manufacturing capability to meet customer's requirement
9) packaging method according to customer's requirement
shenzhen jiarun precision stamping tool and die compamy is a leading metal part manufacturer,we can manufacture auto stamping part, mobile stamping part, terminal/connector,shrepnel ,shredder blade,stator and rotor , small precision stamping part .we have provided thousands of engineered solutions for our customers and parters .
we have advanced equipment such as 40-200T stamping machine ,CNC machine, Wire-cutting machine , Wire grinding machine .
Daily inspection
1). The inspection of the product
The product quality is up to the die production and assembly procedure. The user could find out the die performance through the inspection of the product: Dose it needs some adjustment? Is there any problem with the die? The inspection of the product contains as least the following points:
1.Is the dimension of the product in accordance with the drawing, if it is out-of-tolerance, the cutting edge needed regrinding.
2.Check the surface and the shape of the product.
3.Check the burr of the product
2).The inspection of the die performance
Aside from the inspection of the product, the day-to-day inspection of the die is also required. As follows:
1.Check the surface of the punch and matrix:, make sure there is no fissure and crack. Keep the cutting edge sharp.
2.Check the each working parts , to make sure the normal performance and coordination of each parts.
3.Check the guide assembly; to make sure there is no wear-out and roughness in some place; keep the guide bush, guide post and the rolling ball are in good coordination.
4.Check the precision of the standard parts, the function of the stripper plate and the elasticity of the spring parts.
5.Check the locating assembly, to keep the firmness of the fastener,such as bolt.
6.Check all the attachments and the protective assembly, to make sure they are in good state.
3).Maintenance and daily upkeep
The multiple positions hard alloy progressive die is special technical equipment, which is marked by high precision, high speed and long life-term. The Maintenance and daily upkeep are important for the normal performance of the die. Proper and regular maintenance could longer the life-span of the die and improve the quality of the product. The following points are essential:
1.First, make sure the die and the press is well-matched.
2.Do the Try –stamping according to the adjustment and operation procedure. Check the strip layout and Dimension Precision such as the height of interlocking point of stack.
3.Comply with the operation procedure; oil the each working parts and matching surface.
4.Apply the rust-proof oil after cleaning; cover the upper guide bush hole with a piece of paper, to prevent the dust and other article drop into the hole, other wise the precision of the die may be affect. At last, deliver the die to the appointed place in time.
5.When the die is put in storage, check carefully and take a record of the important information, such as die code , name, time of storage, stamping times, repairs times, repair info and etc. The last strip layout should also be kept with the die.
6.The storage room should be well-ventilated and fireproof. A person is needed to take charge of it.
7.The regular maintenance and change of the following parts are needed:
|
service-term |
Which parts need to change or adjust. |
1) |
After per 20 million strokes. |
The Rectangular helical spring need change. |
2) |
After per 10 million strokes. |
The Cylindrically helical spring need change. |
3) |
After per 8 million strokes. |
The guide pin and its adjusting bush and the misfeeding detector need adjusting. |
4) |
After per 8 million strokes. |
The stop bar need adjusting. |
5) |
hard alloy is 1,6~2million strokes |
The service is regrinding the Punch and Matrix also including adjusting the interlocking point of stator and rotor stack.. |
high speed steel is 0.3~0.5million strokes. |
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