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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd, a professional manufacturer headquartered in Tianjin, China, is proud to present our Chemical Manufacturing 33% Hydrochloric Acid Equipment with fully automatic control and salt purity output of NaCl >89%. This advanced system is designed to meet the rigorous demands of the chemical industry, offering reliable, efficient, and cost-effective production of high-quality hydrochloric acid while simultaneously recovering valuable salt byproduct. With years of experience and a global shipping network from the Port of Tianjin, we ensure that every piece of equipment meets international standards and customer expectations.
Our equipment integrates the latest automation technology to streamline the entire production process, from raw material feeding to acid concentration adjustment and salt separation. The fully automatic control system minimizes human intervention, reduces labor costs, and ensures consistent product quality. Whether you are a small-scale chemical plant or a large industrial operation, this system can be customized to your specific capacity requirements, making it an ideal choice for businesses seeking to optimize their hydrochloric acid manufacturing and salt recovery processes.
Key Features and Technical Specifications
Fully Automatic Control – Equipped with PLC and HMI touch screen, allowing real-time monitoring and adjustment of parameters such as temperature, pressure, flow rate, and acid concentration. The system supports remote operation and data logging.
High Salt Purity (NaCl >89%) – Advanced crystallization and separation technology ensures that the recovered salt meets the required purity level, suitable for reuse in other industrial processes or as a saleable byproduct.
33% Hydrochloric Acid Output – The system is engineered to produce hydrochloric acid with a stable concentration of 33%, meeting standard industrial specifications. The concentration can be fine-tuned within a narrow range upon request.
Corrosion-Resistant Materials – All components in contact with acid are made from high-quality FRP (Fiberglass Reinforced Plastic) or PPH (Polypropylene Homopolymer), ensuring long service life and minimal maintenance.
Energy Efficient Design – Optimized heat exchange and reaction processes reduce energy consumption, lowering operating costs while maintaining high production efficiency.
Compact Footprint – The modular design allows for easy installation in limited space, with flexible layout options to fit existing plant configurations.
| Parameter | Specification |
|---|---|
| Production Capacity (HCl) | 1 - 50 tons per day (customizable) |
| Hydrochloric Acid Concentration | 33% ± 0.5% |
| Salt Purity (NaCl) | ≥89% (by weight) |
| Control System | PLC + HMI (Siemens or Mitsubishi optional) |
| Operating Temperature | 80°C - 120°C (adjustable) |
| Power Supply | 380V / 50Hz / 3-phase (other voltages available) |
| Material of Construction | FRP, PPH, or Titanium (for high-temp parts) |
The system is designed with safety in mind: acid-resistant gaskets, leak detection sensors, and emergency shutdown protocols are integrated into the control logic. The automatic control also includes a self-diagnosis feature that alerts operators to any abnormalities, reducing downtime and preventing accidents.
Advantages and Customer Benefits
Increased Productivity – The fully automatic operation reduces manual handling and speeds up batch cycles, allowing higher output per shift.
Consistent Quality – Precise control of reaction parameters ensures that every batch of hydrochloric acid meets the 33% concentration target and the salt purity remains above 89%.
Cost Savings – Lower energy consumption and reduced labor requirements translate to a lower total cost of ownership. The recovered salt can be sold or reused, creating an additional revenue stream.
Easy Maintenance – Modular design and corrosion-resistant materials simplify cleaning and replacement of parts. The HMI provides maintenance reminders and troubleshooting guides.
Global Support – As a manufacturer based in Tianjin, we offer comprehensive after-sales service, including installation guidance, commissioning, and spare parts supply. Our equipment has been exported to North America, South America, Europe, Africa, and Asia.
Frequently Asked Questions (FAQ)
Q1: What is the typical production capacity of this equipment?
The standard capacity ranges from 1 to 50 tons per day for hydrochloric acid, but we can customize the system to meet your specific requirements. Please contact us with your desired output.
Q2: Does the equipment require special installation conditions?
No, the equipment is designed with a compact and modular structure. It can be installed on a level concrete foundation with proper ventilation and drainage. Our team will provide a detailed installation manual and on-site support if needed.
Q3: Can the salt purity be adjusted to higher than 89%?
The system is optimized for NaCl purity ≥89% under standard operating conditions. If you require higher purity (e.g., 95% or above), additional purification stages can be added as an optional upgrade. Please discuss your needs with our sales team.
Q4: What raw materials are needed for the process?
The process typically uses common salt (sodium chloride) and sulfuric acid (or other reagents) as inputs. The exact composition depends on the specific chemical reaction design. Our engineers will provide a detailed list based on your chosen production method.
Q5: How long is the delivery time?
Delivery time varies based on the configuration and capacity. Typically, it ranges from 30 to 60 days after order confirmation, including manufacturing and testing. We ship from the Port of Tianjin, China, with full logistics support.
Q6: Is training provided for operators?
Yes, we offer online training sessions and detailed operation manuals. For large orders, we can arrange on-site training at your facility. Our technical support team is available via email and phone during business hours.
Q7: What is the warranty period?
We provide a standard 12-month warranty from the date of shipment, covering defects in materials and workmanship. Extended warranty options are available upon request.
Q8: Can the equipment be integrated with existing factory automation systems?
Yes, the PLC control system supports standard communication protocols (Modbus, Profibus, etc.) for integration with your existing SCADA or MES. Our engineers can customize the interface to match your requirements.
Trust in Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd – As a manufacturer with decades of experience in chemical equipment, we have served clients across North America, South America, Europe, Africa, Oceania, and Asia. Our factory is located in Tianjin, a major industrial hub with convenient port access. We have shipped hundreds of units to satisfied customers worldwide. Our commitment to quality, innovation, and customer service ensures that you receive a reliable, efficient, and long-lasting production system. Contact us today to discuss your specific needs and get a tailored quotation for your 33% hydrochloric acid equipment with automatic control and salt recovery.
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