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Help CenterManufacturer of Water Spray Retorts
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Working principle:
Put the product into the sterilization retort and close the door. The retort door is secured by triple safety interlocking. Throughout the whole process, the door is mechanically locked.
The sterilization process is automatically carried out according to the recipe input to the micro-processing controller PLC.
Keep an appropriate amount of water at the bottom of the retort. If necessary, this part of water can be injected automatically at the beginning of the heating up. For hot-filled products, this part of water can be preheated first in the hot water tank and then injected. During the entire sterilization process, this part of water is repeatedly circulated by the high-flow pump through the water spreader plate located at the top of the retort, and the water is distributed evenly from top to bottom in the form of shower water to heat the product. This ensures an even distribution of heat.
Equip the spiral-tube heat exchanger for the sterilization retort and at the heating and cooling stages, the process water passes through one side, and the steam and cooling water pass through the other side, so that the sterilized product will not directly contact the steam and cooling water to realize aseptic heating and cooling.
Throughout the whole process, the pressure inside the retort is controlled by the program by feeding or discharging compressed air through the automatic valve to the retort. Due to cascade sterilization, the pressure in the retort is not affected by temperature, and the pressure can be set freely according to the packaging of different products, making the equipment more widely applicable (three-piece cans, two-piece cans, flexible packaging bags, glass bottles, plastic packaging etc.).
When the sterilization process is finished, an alarm signal will be issued. At this time, the door can be opened and unloaded. Then prepare to sterilize the next batch of products.
The uniformity of temperature distribution in the retort is +/-0.5℃, and the pressure is controlled at 0.05Bar.
Adaptation field:
Drinks (vegetable protein, tea, coffee): Tin can; Aluminum can; Aluminum bottle; Plastic bottles, cups; Glass jars; Flexible packaging pouch.
Dairy products: tin cans; plastic bottles, cups; glass bottles; flexible packaging bags
Vegetables and fruits (mushrooms, vegetables, beans): tin cans; glass bottles; flexible packaging bags; Tetra Recart
Meat, poultry: tin cans; aluminum cans; flexible packaging bags
Fish and seafood: tin cans; aluminum cans; flexible packaging bags
Baby food: tin cans; glass jars; flexible packaging bags
Ready-to-eat meals: pouch sauces; pouch rice; plastic trays; aluminum foil trays
Pet food: tin can; aluminum tray; plastic tray; flexible packaging bag; Tetra Recart
Technical Specifications：
Model |
Diameter (mm) |
Body Length (mm) |
Volume (m³) |
Length (mm) |
Width (mm) |
Height (mm) |
Basket size (LWHmm) |
Design temperature(℃) |
Test Pressure (bar) |
Design pressure (bar) |
P-1002 |
1000 |
1600 |
1.49 |
3200 |
1850 |
2200 |
745×665×631 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1003 |
1000 |
2400 |
2.12 |
4000 |
1850 |
2200 |
745×665×631 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1203 |
1200 |
2700 |
3.45 |
3800 |
2350 |
2400 |
860×800×775 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1204 |
1200 |
3600 |
4.47 |
4400 |
2350 |
2400 |
860×800×775 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1205 |
1200 |
4500 |
5.49 |
5300 |
2350 |
2500 |
860×800×775 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1403 |
1400 |
3000 |
5.24 |
3900 |
2450 |
2700 |
920×920×915 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1404 |
1400 |
3900 |
6.62 |
4800 |
2450 |
2700 |
920×920×915 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1504 |
1500 |
4250 |
8.26 |
5200 |
2600 |
3250 |
1000×1000×975 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1505 |
1500 |
5300 |
10.12 |
6300 |
2600 |
3250 |
1000×1000×975 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1605 |
1600 |
5650 |
12.27 |
6700 |
2900 |
3300 |
1070×1070×1050 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1606 |
1600 |
6800 |
14.58 |
7900 |
2900 |
3300 |
1070×1070×1050 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1805 |
1800 |
6500 |
17.81 |
7400 |
3100 |
3500 |
1220×1220×1170 |
147/156 |
4.4/5.6 |
3.5/4.5 |
P-1806 |
1800 |
7800 |
21.12 |
8700 |
3100 |
3500 |
1220×1220×1170 |
147/156 |
4.4/5.6 |
3.5/4.5 |
The listed price serves as a deposit. Before placing an order, please be sure to contact us to discuss your detailed requirements and obtain an accurate quote, thereby avoiding any unnecessary complications.
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