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As a leading supplier in the metal processing machinery sector, Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly presents our advanced High-Speed Wire Rod Cold Rolling Mill with Integrated Straightening and Cutting Machine. Operating from our strategic location in Hengshui, Hebei, we have established a robust supply chain serving diverse markets globally, including South America, Southeast Asia, Africa, and Europe. Our machinery is engineered to revolutionize your wire production by combining high-speed cold rolling, precision straightening, and accurate cutting into one seamless, automated operation. This integration is designed to significantly boost your productivity, enhance product quality, and reduce operational costs, making it an intelligent investment for modern wire manufacturing facilities.
This state-of-the-art machine is built to handle the demanding requirements of producing high-quality wire products. Below are its core features and technical specifications presented for clarity:
Integrated Processing Line: Eliminates the need for separate machines for rolling, straightening, and cutting, saving floor space and streamlining material handling.
High-Speed Cold Rolling: Employs advanced rolling technology to process wire rods at remarkable speeds, ensuring high throughput for your production lines.
Precision Straightening System: Incorporates multi-roller straightening units that effectively remove bends and twists from the wire, guaranteeing superior straightness and surface finish.
Accurate Cutting Mechanism: Features a synchronized cutting unit that delivers wires to exact pre-set lengths with minimal tolerance, reducing material waste.
Robust Construction: Manufactured from high-grade materials and components to ensure durability, stability, and long service life even under continuous operation.
User-Friendly Control: Operated via an intuitive PLC-based control panel, allowing for easy parameter setting, process monitoring, and fault diagnosis.
Energy Efficient Design: Optimized drive systems and motor selections contribute to lower power consumption, aligning with sustainable production goals.
Versatile Material Compatibility: Capable of processing various grades of steel and alloy wire rods, offering flexibility for different product requirements.
To provide a clearer overview, here are some typical technical parameters. Please note that specific configurations can be customized upon request.
| Parameter | Specification / Description |
|---|---|
| Processing Wire Rod Diameter Range | Typically 5.5 mm to 22 mm (customizable) |
| Final Wire Diameter Range | Customizable based on rolling passes |
| Maximum Rolling Speed | Adjustable, designed for high-speed operation |
| Straightening Accuracy | High precision, minimal residual curvature |
| Cutting Length Range | Programmable, commonly from 1 meter to 12 meters or more |
| Cutting Length Tolerance | ± 1-3 mm (depending on model and speed) |
| Main Motor Power | Available in various power ratings (e.g., 75 kW, 110 kW, 132 kW) |
| Control System | PLC with touchscreen HMI |
| Overall Machine Dimensions | Customizable based on layout and capacity |
The benefits of integrating this machine into your production are substantial:
Enhanced Productivity: The continuous, automated process from coil to cut wire dramatically increases output compared to standalone machines.
Superior Product Quality: Consistent cold rolling improves mechanical properties, while integrated straightening ensures perfect straightness, meeting stringent customer standards.
Reduced Labor Costs: Automation minimizes manual intervention in material transfer between processes, requiring fewer operators.
Lower Operational Costs: Savings are realized through reduced energy consumption, minimized floor space, and decreased scrap rates from accurate cutting.
Operational Flexibility: Quick changeovers for different wire diameters and lengths allow for efficient batch production.
Backed by Hebei Jinlongyu's extensive experience in international trade and a proven track record of supplying reliable machinery to markets worldwide from Tianjin Port, you can be confident in the quality and performance of our equipment. Our understanding of diverse market requirements ensures our machines are built to deliver consistent results. Choosing our High-Speed Wire Rod Cold Rolling Mill with Integrated Straightening and Cutting Machine means investing in a solution that enhances your competitive edge through improved efficiency, quality, and cost-effectiveness. Contact us today to discuss how this integrated system can be tailored to meet your specific production goals and drive your business forward.
Frequently Asked Questions (FAQ)
Q1: What types of wire rod materials can this machine process?
A: This machine is primarily designed for processing low to medium carbon steel wire rods. It can also handle certain alloy steel rods. The exact material compatibility depends on the machine's configuration and roller hardness; please consult with us for your specific material requirements.
Q2: How does the integrated design save space in my factory?
A: Traditionally, cold rolling, straightening, and cutting are three separate operations requiring individual machines and space between them for material handling. Our integrated unit combines all three functions into a single, continuous line, significantly reducing the overall footprint and simplifying the workflow.
Q3: What is the typical output speed or production capacity of this machine?
A: The production capacity varies based on the final wire diameter, material, and machine model. It is designed for high-speed operation. We provide estimated hourly output ranges during the quotation process based on your target specifications.
Q4: Can the cutting length be easily adjusted for different orders?
A: Yes. The cutting length is programmable through the PLC control panel. Operators can quickly input new length parameters, allowing for flexible adaptation to different production batches without mechanical adjustments.
Q5: What kind of maintenance does this machine require?
A: Regular maintenance includes lubrication of bearings and guides, inspection of rollers and cutting blades for wear, and checking electrical connections. We provide a detailed maintenance manual and offer training and spare parts support to ensure optimal uptime.
Q6: Do you provide installation supervision and operator training?
A: Yes, we offer optional technical services including on-site installation guidance, commissioning, and comprehensive operator training. This ensures your team can run the machine safely and efficiently from day one.
Q7: What is the power supply requirement for this equipment?
A: The machine typically requires a 3-phase AC power supply. The specific voltage (e.g., 380V, 415V, 440V) and frequency (50Hz/60Hz) can be configured to match your local grid standards.
Q8: How do you ensure the straightening quality for different wire diameters?
A: The straightening unit is equipped with adjustable rollers. The pressure and alignment of these rollers can be fine-tuned according to the wire diameter and material grade being processed, ensuring consistent and high-quality straightening across your product range.
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