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Help CenterEnamelled Wire for Automotive Solenoids With 220V Insulation Rating
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With over 50 years of expertise in electrical materials manufacturing, Shandong Huilong Electrical Material Co., Ltd. delivers premium enamelled wire engineered specifically for automotive solenoids. Our ISO-certified production facility spanning 10,000-30,000㎡ combines traditional craftsmanship with advanced technology to produce wires that meet rigorous automotive industry standards. The 220V insulation rating ensures operational safety in high-voltage environments while maintaining consistent performance across temperature fluctuations.
Core Technical Specifications:
| Parameter | Value | Testing Standard |
|---|---|---|
| Dielectric Strength | ≥8000V/mm | IEC 60317-0-1 |
| Thermal Endurance | 20,000+ hours @155°C | IEC 60172 |
| Elongation at Break | ≥15% | ASTM B193 |
Performance Advantages:
- √ Vibration-resistant construction maintains insulation integrity in high-shock automotive environments
- √ Chemical compatibility with epoxy potting compounds and varnishes
- √ Tight tolerance control (±0.002mm) ensures consistent winding density
- √ Optimized space factor reduces solenoid size by up to 18%
This specialized winding solution delivers three critical benefits for solenoid manufacturers: extended product lifecycle through superior thermal aging resistance, reduced warranty claims via enhanced dielectric stability, and improved manufacturing yield from consistent mechanical properties. The triple-layer enamel coating provides exceptional pinhole protection even at minimum bend radii.
Customization Options:
- Custom spooling configurations (traverse-wound, layer-wound)
- Specialized packaging for automated feeding systems
- Color-coding options for production traceability
- UL-recognized variants available
Backed by our $100M+ annual export volume and IATF 16949 certification, we guarantee material traceability through full manufacturing documentation. With warehouses near Qingdao, Shanghai, and Ningbo ports, we maintain 30-day inventory of standard gauges for rapid shipment to North American, European, and Southeast Asian markets. Our technical support team provides application-specific guidance on winding parameters and thermal management.
Frequently Asked Questions:
Q: What temperature range does this wire withstand?
A: Continuous operation at 155°C with peak tolerance to 180°C, suitable for under-hood applications.
Q: Is aluminum conductor version available?
A: Yes, aluminum variants with equivalent performance characteristics can be supplied.
Q: What documentation accompanies shipments?
A: All shipments include material certification, RoHS compliance statement, and coil maps.
Q: Can I get samples for prototyping?
A: Sample reels available with 5-business day lead time for qualified buyers.
Q: How does humidity affect performance?
A: Moisture resistance exceeds 96hrs @40°C/93%RH per IEC 60851-4.
Q: What's the minimum order quantity?
A: Standard MOQ is 50kg per gauge with mixed-gauge orders accepted.
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