Steel Coil & Strip & Color Coated Steel Coil,GB/T 2518、GB/T 13912、GB/T 20123
I. Product Definition
Color coated steel coil (also known as pre-painted steel coil, colored coated steel sheet coil) is a metal composite material made by taking hot-dip galvanized sheet, hot-dip aluminized zinc sheet, electro-galvanized sheet, galvanized aluminum-magnesium sheet and other materials as the base plate, performing surface pretreatment (chemical degreasing, cleaning, conversion film treatment), applying one or more layers of organic coatings by continuous roll coating process, and then curing by high-temperature baking. It combines the strength of steel with the anti-corrosion and decorative properties of coatings, and can be directly processed and used.
II. Product Structure (Five-Layer Protection)
Base Plate: The core supporting layer, which determines the mechanical strength and basic corrosion resistance;
Chemical Conversion Layer: The "bridge" between the base plate and the coating, which improves adhesion and enhances rust resistance;
Primer Layer: Enhances anti-corrosion and ensures interlayer stability, usually epoxy/polyurethane primer is used;
Topcoat Layer: The core of appearance and weather resistance, which determines the color, gloss and aging resistance;
Backcoat Layer: Protects the back from corrosion, adapting to the processing and service environment.
III. Base Plate Types, Materials, Models and Characteristics
Base Plate Type |
Material |
Model Specification (Base Plate) |
Coating Specification (Double Sided) |
Core Characteristics |
Application Scenarios |
Hot-Dip Galvanized (GI) |
Q235B, SPCC, DC51D+Z |
Thickness 0.3-1.5mm, Width 1000/1200/1250mm (Customizable) |
Z120/Z180/Z275 (120-275g/㎡) |
Low cost, medium corrosion resistance, good processability |
Building roofs/walls, general factories |
Hot-Dip Aluminized Zinc (AZ) |
Q235B, SPCC, DC51D+AZ |
Thickness 0.3-1.5mm, Width 1000/1200/1250mm (Customizable) |
AZ100/AZ150 (100-150g/㎡) |
Corrosion resistance is twice that of galvanized, excellent heat resistance |
High humidity/industrial areas, photovoltaic brackets |
Galvanized Aluminum-Magnesium (ZM) |
Q235B, SPCC, DC51D+ZM |
Thickness 0.3-1.5mm, Width 1000/1200/1250mm (Customizable) |
ZM100 (100g/㎡) |
High corrosion resistance, cut self-healing, wear resistance |
Highly corrosive environment, municipal engineering |
Electro-Galvanized (EG) |
SPCC, DC01+EG |
Thickness 0.3-1.0mm, Width 1000/1200mm (Customizable) |
20/20g/㎡ |
Thin coating, good appearance, weak corrosion resistance |
Indoor home appliances, decorative parts (non-outdoor) |
IV. Main Coating Systems (Topcoat) and Models
1. Polyester (PE)
Model: PE-01 (Regular), PE-02 (High Adhesion)
Composition: Saturated polyester resin, rich in colors and strong adhesion;
Performance: Weather resistance for 7-10 years, low cost and easy processing;
Application: General buildings, indoor, general industrial environment.
2. Silicon-Modified Polyester (SMP)
Model: SMP-01 (Standard), SMP-02 (Heat-Resistant)
Composition: Polyester + silicon modification, heat resistance and powdering resistance;
Performance: Weather resistance for 10-12 years, UV resistance and good color retention;
Application: Factories, warehouses, moderately polluted outdoor environment.
3. High Durability Polyester (HDP)
Model: HDP-01 (Regular Weather Resistance), HDP-02 (Heavy Anti-Corrosion)
Composition: Special polyester, significantly improved weather resistance;
Performance: Weather resistance for more than 15 years, anti-aging and anti-fading;
Application: Coastal areas, high UV areas, heavy industrial areas.
4. Polyvinylidene Fluoride (PVDF)
Model: PVDF-01 (Standard), PVDF-02 (Super Weather Resistance)
Composition: Polyvinylidene fluoride resin, top-level weather resistance;
Performance: Weather resistance for more than 20 years, excellent corrosion resistance and color retention;
Application: High-end buildings, airports, coastal ultra-durable projects.
5. Coating Comparison Table
Coating Type |
Model |
Weather Resistance Period |
Cost |
Core Advantages |
PE Polyester |
PE-01, PE-02 |
7-10 years |
Low |
High cost performance, good processability |
SMP Silicon-Modified |
SMP-01, SMP-02 |
10-12 years |
Medium |
Heat resistance, powdering resistance and excellent color retention |
HDP High Durability |
HDP-01, HDP-02 |
More than 15 years |
Medium-High |
Anti-aging, heavy anti-corrosion |
PVDF Fluorocarbon |
PVDF-01, PVDF-02 |
More than 20 years |
High |
Super weather resistance, lifelong color retention |
V. Production Process
Pretreatment: Base plate degreasing → water washing → chemical conversion (chromating/non-chromium passivation) → drying, removing oil stains and rust, improving coating adhesion;
Roll Coating: 2/1 (2 layers on top, 1 layer on bottom, sandwich panel), 2/2 (2 layers on top and bottom, single panel), 2/1M (2 layers on top and bottom, one-time baking), coating thickness accuracy of ±1μm;
Baking Curing: Topcoat is cross-linked at 200-240℃, backcoat at 180-200℃ to form a dense protective film;
Post-Treatment: Cooling → embossing/printing/film coating → winding → packaging and warehousing.
VI. Complete Product Specifications and Dimensions (Regular + Customizable)
1. Base Plate Specifications and Dimensions
Thickness: 0.3mm-1.5mm (Common specifications: 0.4mm, 0.5mm, 0.6mm, 0.8mm, 1.0mm);
Width: Regular 1000mm, 1200mm, 1250mm, customizable any width from 800mm to 1500mm;
Length: Regular length per coil is 20m-50m (adjusted according to thickness, the thinner the thickness, the longer the length), customizable any length (subject to production process requirements);
Coil Weight: Regular 2-5 tons/coil, customizable specifications can be adjusted (maximum not exceeding 8 tons/coil).
2. Coating Specifications and Dimensions
Primer Thickness: 5-8μm (Regular 6μm);
Topcoat Thickness: 20-25μm (Regular 22μm), customizable 15-30μm;
Backcoat Thickness: 8-10μm (Regular 9μm);
Total Coating Thickness: 33-43μm (Regular 37μm).
3. Appearance and Other Specifications
Color: Ocean Blue (RAL 5010), Light Gray (RAL 7035), Brick Red (RAL 3009), Ivory White (RAL 1013), Porcelain Blue (RAL 5015), Scarlet (RAL 3020), etc. (Customizable according to Pantone color card and RAL color card);
Surface State: Glossy (Gloss 60°±5°), Embossed (Orange peel pattern, diamond pattern, pattern depth 0.1-0.3mm), Printed (Wood grain, stone grain, clear and customizable texture), Film-coated (PE film coating, thickness 0.05-0.1mm);
Implementation Standard: GB/T 12754-2019 "Color Coated Steel Plates and Strips".
4. Summary of Common Product Models (Material + Base Plate + Coating + Specification)
Regular Type: DC51D+Z180 PE-01 0.5mm×1200mm×40m (Ocean Blue/Light Gray);
Weather-Resistant Type: DC51D+AZ150 HDP-01 0.6mm×1250mm×35m (Porcelain Blue/Brick Red);
High-End Type: DC51D+ZM100 PVDF-01 0.8mm×1000mm×30m (Custom Color);
Home Appliance Type: DC01+EG20 PE-02 0.4mm×1200mm×50m (Ivory White).
VII. Core Characteristics
Lightweight and High Strength: Light weight (about 7.85kg/㎡·mm), high strength, reducing building load;
Anti-Corrosion and Durable: Double protection of base plate and coating, service life is more than 1.5 times that of galvanized plate;
Strong Decorativeness: Rich colors, adjustable gloss, beautiful and elegant, no need for later painting;
Good Processability: Can be cut, bent, stamped, shaped, suitable for roof/wall/component processing;
Economical and Environmentally Friendly: Convenient construction, short construction period, no dust pollution, recyclable.
VIII. Main Applications
Construction Industry (Accounting for over 70%): Industrial factories, warehouses, steel structure enclosure, roof/wall panels, clean factories, airport/station/stadium curtain walls;
Home Appliance Industry: Refrigerator, washing machine, air conditioner shell, microwave oven side panel, home appliance inner tank;
Transportation and Municipal Administration: Rolling shutter doors, municipal enclosures, chassis and cabinets, light steel structure parts, carriage panels;
New Energy: Photovoltaic brackets, energy storage equipment shells, wind power tower internal decoration;
Others: Furniture, office equipment, advertising signs, decorative ceilings.
IX. Quality Standards
National Standard: GB/T 12754-2019 "Color Coated Steel Plates and Strips";
Base Plate Standard: GB/T 2518 (Cold Rolled), GB/T 13912 (Hot-Dip Galvanized), GB/T 20123 (Hot-Dip Aluminized Zinc);
Coating Testing: Film thickness, adhesion, hardness, salt spray resistance, artificial aging resistance, color difference/gloss.
X. Packaging and Shipping
Packaging: Waterproof and moisture-proof film + hard paper corner protector + iron guard ring, vertical/horizontal packaging, anti-collision;
Delivery Cycle: 5-7 days;
Transportation: Road transportation/marine transportation, full vehicle and less-than-carload shipment are available to ensure the goods are delivered intact.
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