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Help CenterComplete Large-Scale Brewery System for Fermentation and Saccharification Processes
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As a leading manufacturer at Shandong Gongda Intelligent Equipment Co., Ltd., we engineer complete large-scale brewery systems that integrate saccharification and fermentation processes for industrial beer production. Our ISO9001-certified solutions deliver exceptional process control and operational efficiency for breweries requiring high-volume output. Located in China's industrial hub of Dezhou, Shandong, we've supplied robust brewing systems to global markets including North America, Europe, and Southeast Asia.
Core Technical Advantages:
- Integrated Process Design: Seamless transition between mashing, lautering, boiling, and fermentation stages
- Precision Temperature Control: ±0.5°C accuracy in fermentation tanks with glycol cooling
- Automated Operation: Siemens PLC system with touchscreen HMI for recipe management
- Sanitary Construction: Automatic CIP system with 3D rotating spray balls
- Energy Recovery: Wort pre-heating through vapor condensation
Key technical specifications for fermentation vessels:
| Parameter | Standard Range | Custom Options |
|---|---|---|
| Working Volume | 5,000-20,000L | Up to 50,000L |
| Pressure Rating | 0-2.5 bar | 3.0 bar available |
| Temperature Control | -2°C to 30°C | Cryogenic options |
Our saccharification system features:
- Stainless steel mash tun with raking system
- Steam-heated boiling kettle with whirlpool
- Vorlauf recirculation for clarity optimization
- Grant transition vessels between stages
Trusted by breweries across 15+ global markets including North America and Western Europe, our systems ship worldwide from Qingdao port with full ISO9001 compliance. The integrated design reduces labor costs by 30% while ensuring batch consistency. Contact our engineering team today to discuss your project specifications - we offer turnkey solutions from design to commissioning.
Frequently Asked Questions:
Q1: What's the lead time for a 10,000L system?
A: Standard delivery is 90-120 days after design confirmation.
Q2: Can the system handle high-gravity brewing?
A: Yes, our vessels are engineered for gravities up to 25°P.
Q3: Do you provide installation supervision?
A: We offer optional on-site commissioning packages.
Q4: What utilities are required?
A: Systems require 3-phase power, steam supply, and cooling water.
Q5: Are piping and valves included?
A: Complete process piping with sanitary fittings is standard.
Q6: How is temperature uniformity maintained?
A: Through external jackets with turbulent flow design.
Q7: Can you accommodate unique layout constraints?
A> Our engineering team creates customized spatial solutions.
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