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Woodward 5501-467 Actuator Control Module

Woodward 5501-467 Actuator Control Module photo-1
Woodward 5501-467 Actuator Control Module photo-2
Woodward 5501-467 Actuator Control Module photo-3
Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, Global universal model
Condition:
Other, Global universal model
Task:
Other, Global universal model
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
Material Other, Global universal model
Condition Other, Global universal model
Task Other, Global universal model
Mathematical Model Other, Global universal model
Signal Other, Global universal model
Customized Non-Customized
Structure Other, Global universal model
Operating Temperature -22-158 degrees Fahrenheit
Storage Temperature -22-158 degrees Fahrenheit
Screen Size 8.4-inch LCD screen
Woodward 5501-467
Woodward 5501-467 is an electro-hydraulic converter or actuator control module manufactured by Woodward, belonging to the Netcon series. Its core function is to convert electrical signals into hydraulic signals, enabling precise control of speed, load, or valve position for power equipment such as engines and steam turbines, which is widely used in industrial power generation, petrochemical, marine power and other fields.
Functional Characteristics
  • Automatic Startup Sequence: Equipped with automatic startup sequences for hot and cold starts, with temperature input options.

  • Critical Speed Avoidance: Capable of avoiding critical speeds across three speed bands.

  • Rich Inputs and Outputs:

    • 10 external alarm inputs and 10 external DI trip inputs.

    • Two redundant speed inputs accepting magnetic pickups, eddy current probes, or proximity probes.

    • 8 analog inputs configurable for any of twenty-seven functions, and 20 contact inputs, among which the first four are defaulted for shutdown, speed setpoint increase, reset, and speed setpoint decrease.

    • Additionally, two 4-20mA control outputs and eight C-type relay contact outputs.

  • Multiple Working Modes: Provides three normal operation modes, including configuration, operation, and calibration modes. The device also features dual speed and load dynamics, peak speed indication for overspeed trip, zero-speed detection, remote droop, frequency deadband, etc.

  • Front Panel Design: The front panel includes emergency trip key, backspace/delete key, Shift key, as well as View, Mode, ESC and Home keys, navigation cross key, soft key commands, and four LEDs for associated control and hardware status.

Technical Specifications
  • Analog Input: Adopts 4-20mA channels (with loop power).

  • Electromagnetic Compatibility Immunity: Complies with EN 61000-6-2 standard.

  • Enclosure Type: IACS UR E10 (merchant ship) type.

  • Features: With ATEX, IP-54, and pollution degree 3 characteristics.

  • Input Voltage: Low voltage 18-36VDC isolated.

  • Operating Temperature: -22-158 degrees Fahrenheit (-30-70 degrees Celsius).

  • Screen Size: 8.4-inch LCD screen.

  • Storage Temperature: -22-158 degrees Fahrenheit (-30-70 degrees Celsius).

5501-467 (4)

5501-467 (1)

5501-467 (2)

Working Principle of Woodward 5501-467
  1. Signal Input and Processing
    • Types of Input Signals:

      • Receives analog signals (4-20mA current or 1-5V voltage) from controllers (such as PLC, DCS) for setting target speed, load, or valve position.

      • Supports discrete input (such as switch signals, relay contacts) for start-stop control or mode switching.

    • Signal Conditioning and Isolation:

      • Eliminates external electromagnetic interference through optoelectronic isolation circuits to ensure signal stability; uses filter circuits to remove high-frequency noise and avoid misoperation.

      • Input signals are converted by analog-to-digital (A/D conversion) and then transmitted to the microprocessor for processing.

  2. Microprocessor Logic Operation and Control Algorithm
    • Core Arithmetic Unit:

      • The built-in microprocessor compares input signals and feedback signals in real time, calculates deviation values based on preset control algorithms (such as PID regulation), and generates control instructions.

    • Control Modes:

      • Isochronous Regulation: Used for constant speed control (such as single-unit operation or isolated power grid) to ensure the output is stable at the set value.

      • Droop Regulation: Suitable for parallel operation of multiple units, realizing load distribution or speed collaborative control by adjusting deviations.

    • Data Storage and Configuration:

      • The built-in memory can store control parameters (such as thresholds, regulation gains), supporting remote configuration or local debugging through upper computer software (such as Woodward ProAct).

  3. Electro-hydraulic Conversion and Power Amplification
    • Conversion from Electrical Signal to Hydraulic Signal:

      • The digital control signal output by the microprocessor is converted into analog quantity through digital-to-analog (D/A conversion) to drive electro-hydraulic servo valves or proportional electromagnets.

      • The electro-hydraulic servo valve adjusts the flow or pressure of hydraulic oil according to the current size, pushing the actuator (such as hydraulic cylinder, speed governor lever) to act, thereby controlling engine throttle, steam turbine valve, etc.

    • Driving Capacity and Load Matching:

      • The maximum output driving current can reach 200mA (some models support higher), and the load resistance is matched according to the current demand (such as maximum load resistance = 10Ω / maximum current).

      • Supports dual-channel output (redundant design) to improve system reliability, and automatically switches to the other channel when one channel fails.

  4. Feedback and Closed-loop Control
    • Position Feedback Collection:

      • The position of the actuator is real-time monitored through linear variable differential transformer (LVDT) or potentiometer, and converted into electrical signals (such as voltage or current) to feedback to the module.

    • Closed-loop Regulation Mechanism:

      • The microprocessor compares the feedback signal with the input set value, and adjusts the output of the electro-hydraulic servo valve if there is a deviation until the position of the actuator is consistent with the set value, realizing no-static-error control.

    • Accuracy and Stability:

      • At 25°C, the position accuracy can reach 0.25% of the full scale, and the output current tolerance is ±1% to ensure control accuracy.

      • Temperature compensation mechanism: monitor the ambient temperature through the built-in thermal element, and automatically adjust parameters to compensate for the influence of temperature changes on performance (operating temperature range: -20°C~70°C, LT type can reach -40°C).

  5. Power Supply and Hardware Support
    • Power Requirements:

      • Dual power inputs: +5V@0.5A (logic power) and +24V@1A (driving power), supporting power redundancy design to avoid out-of-control caused by power failure.

    • Hardware Protection:

      • Overcurrent and overvoltage protection circuits: prevent power anomalies from damaging internal components;

      • Watchdog timer: monitor the operating status of the microprocessor, and automatically reset if the program is abnormal to ensure system safety.

  6. Fault Monitoring and Safety Mechanism
      • Real-time Diagnosis Function:

        • Monitor excitation signals, feedback channels, driver status, as well as position errors, logic power anomalies, microcontroller failures, etc.

        • Display faults through red LED indicators: constant on indicates communication interruption with CPU, flashing indicates internal faults, and the output is automatically closed to prevent danger.

      • Fault Log and Communication:

        • Store the latest fault events (such as time, type, channel number) for maintenance traceability;

        • Send diagnostic information to the upper computer through industrial buses (such as Modbus, EtherNet/IP), supporting remote monitoring.

Comparison of Principle Differences with 5501-432
CharacteristicWoodward 5501-432Woodward 5501-467
Core function2-channel actuator control module, focusing on general speed/load controlMay optimize electro-hydraulic conversion efficiency, suitable for high dynamic response scenarios
Output driving capacityMaximum driving current 200mA (peak 245mA)May support higher driving current or hydraulic output power
Feedback accuracyPosition accuracy 0.25% (full scale)May be improved to 0.15%~0.2%, suitable for precision control scenarios
Application scenariosConventional industrial equipment such as diesel engines and gas turbinesMay be more suitable for steam turbines, high-frequency start-stop equipment or high-pressure hydraulic systems
Product Tags: 5501-467

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1Yr
Business Type
Trading Company
Year Established
2014
Factory Size
1,000-3,000 square meters
Product Certifications
SA8000