Kiwi fruit jam processing plant

1 Fruit and vegetable pretreatment part 　
　 Lifting Machine Power 1.75KW, three-phase power,380V 50Hz
　 Float Wash Shower Machine Power 2.75KW, float sink volume 5 cubic, sprinkler water 1 cubic / hours.
　 Rollers Type Test Fruit machine Power 2.55KW
2 Beating part 　

　 Fruit and Vegetable Crusher Power 1.75KW.
　 Thick Slurry screw Pump Power 2.75KW, food-grade pump body.
　 Tube Preheater Multi-layer tubular, external steam, full 304 material.
　 Beating the nuclear machine PTFE Scraper,3 mm beating orifice plate. Power 2.75KW
　 Thick slurry diaphragm Pump Food grade diaphragm pump. Pipe diameter $ mm. 
　 Fruit slurry receiving tank 1500 liter, single tank
　 Centrifugal 0.55KW ,3t/h the amount of transport. 
　 Electronic control system Digital temperature control system, stainless steel electronic control cabinet.

3 Condensed part 　

　 Single effect falling film concentrated evaporator Evaporator Tube Heater volume, three-layer thermal insulation heating temperature structure. Vacuum Evaporator Volume 1000 L, with double glass sight mirror, sight lamp, cleaning manhole. Vacuum pipe, sampling valve, automatic sprinkler cleaning device. Column tube Condenser, m solvent recovery tank. Temperature sensor. Steam traps, drain valve group. Cooling water consumption 7 cubic / hour. Cooling water temperature is not higher than degrees Celsius. Device Power 7.5KW
　 Evaporator Console Stainless steel material, carbon steel stent left antirust treatment.
　 Electronic control system Stainless steel electronic control cabinet, digital temperature control system.
　 Jam receiver Jar % l, double layer insulation structure. Cleaning Spray Device
　 Centrifugal 0.55KW ,3t/h the amount of transport. 
　 Thick Slurry screw Pump 3.5KW . Food-grade screw pump. 
4 Sterilization part 　
　 Mixing tank To liter, with frame scraper stirring, 30% heat preservation heating temperature control structure. Feeding manhole, sight mirror and sight mirror lamp. Liquid flowmeter. Stirring motor power 1.5KW. Clean pump power 0.55KW . 
　 Pipe Sterilizer 300kg/ The amount of hour processing. External steam, sterilization temperature 85~125 degrees Celsius. Sterilization time 1 seconds,3 seconds,5 seconds adjustable. Digital temperature control system with multiple sensor sensors. The material buffer can be. Clean the centrifugal pump. Pipe Vision Mirror. Drain Valve Group. Temperature Control Valve Group. Cooling water consumption 3 cubic / hour. Cooling water temperature is not higher than degrees Celsius. 
　 Electronic control system Stainless steel electronic control cabinet, touch screen temperature control display system
　 aseptic storage Tank 1500 liter, with frame scraper stirring, double layer insulation structure. Feeding manhole, sight mirror and Sight mirror lamp, self-cleaning pipe. 
　 Thick Slurry screw Pump 3.5KW . Food-grade screw pump. 
　 Centrifugal 0.55KW ,3t/h the amount of transport. 
　 　 
5 CIP System, Water treatment system 　
　 Reverse Osmosis Pure Water Unit 1T first-level RO pure water unit. Power 3.5KW. 
　 　 　
6 Pipes, valves and other connecting accessories Supporting piping, valve group, seals, unilateral, elbow, clamp, data line, power cord, pipe filter, cable tray and so on.

7 Installation and Commissioning 　

1.The acreage of work place is not less than 2000㎡ and the height is not less than 5m. Outside of the house there should be a area that is not less than 300㎡ and ventilated to use.

2.Keep the good environment nearby the workshop and storeroom. The other product which is bad for food is not allowed to produce in the same factory.

3.Work area and living area should be separate. The layout of work area should be rational.

4.There should be some virescence in the work area. The road surface should be flat and no water and the main road should be paved by concrete, bitumen or stone to prevent dust.

5.Sewerage should accord with national environment requirement.

6.The washrooms of factory should have wash and mothproof services. The bottom of the wall should have white ceramic tiles and the floor should be easy to clean disinfect.

7.Rubbish and waste should be put in a appointed place which is far from workshop and be dealt in time.

WORKSHOP PROCESSING REQUIREMENT

8.Antisepsis and mildew avoid ground; drain grade is 3~5‰

9.The ceilings, walls, doors and windows of workshop should be used light color and innocuous dope which is easy to clean and disinfect.

10.Inside of the workshop it should be bright, breezy and clean and prepare wash, disinfectant and mothproof services.

11.It should be prepared suitable tables, tools and cars which are antiseptic and easy to clean and disinfect. It is not allowed to use the tools made of bamboo and wood.

12.It must have enough bathing boxes (enough chests), washrooms and restrooms nearby workshop. There must be autokinetic wash and disinfection services in the workshop.

13.It should have bathrooms nearby workshop and disinfectant place for shoes and wash services in the workshop.

Vacuum degree: 65.3~73.4kpa at first effect; 89.0~91.0kpa at second effect
Evaporating temperature: 67.0~73.0℃ at first effect; 46.0~50.0℃ at second effect 
Heating teperature: 87~90 ℃ at first effect;70℃at second effect Heat pump pressure: 0.5~0.6Mpa
Steam consumption: ≤1000kg/h
In-feeding concentration: 12% and the outputting concentration for end product: 70%. 
Special design of liquid distribution systems to ensure correct tube coverage. 
The structure is applicable for high concentration ratio, heat-sensitive and viscous material such as fruit juice, juice concentrate and etc.
Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
The material is first heated by the vapor from hot water at 1st effect, then heated by the reused vapor at 2nd and 3rd effect.
The vapor and remaining liquid are fully separated in the cyclone separator. 
Great efficient difference in temperature; fine diathermancy.
Low energy consumption and steam saving.
Combined Italian technology and conform to Euro-standard.
Separate control panel, PLC and human machine interface.

The technical parameter and configuration list of fresh milk Uht sterilizer

Stem consumption 300Kg/h Compressed air consumption 0.045M3/min
Weight 1.9T Outline dimension 2500(L×1600(W×1800(H)
Main configuration list 
1 Plate heat exchanger  3- section 
2 Steam –water mixer 500*300(mm) 1
3 Balancing pot 150L 1
4 Hot water pot 60L 1
5 Centrifugal pump 10t 36m 1 
6 Hot water pump CDL 1 South China
7 2-way /3-position pneumatic valve ￠38 1 ALFA LAVAL Sweden 
8 Butterfly valve ￠38 5 Shanghai 
9 Hot water ball valve ￠38 3 Shanghai 
10 Steam controlling system

Steam flow rate adjusting valve 1 SPIRAX SARCO ENGLAND 
Steam reducing pressure valve 1 SPIRAX SARCO ENGLAND 
Steam plunging valve 1 SPIRAX SARCO ENGLAND 
Steam filter 1 SPIRAX SARCO ENGLAND 
Pressure meter 0~150℃￠60 2 Shanghai