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Mining Equipment Wear Part Titanium Carbide Round Rod Tungsten Carbide Rod

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Product Description

FEATURES AT A GLANCE

The titanium carbide cermet rod(TiC rod) belongs to the steel-bonded cemented carbide, which is a kind of compound material based on the steel as the binder phase and used the refractory metal carbide(mainly the titanium carbide and the tungsten carbide) as the hard phase. The TiC rod is the high-hardness and high-strength titanium-based alloy composite material. The main varieties of steel-bonded cemented carbide included the tool, mold and wear parts (grade: GT35, R5); the mining tools and hammer head alloys (grade: TM52, TM60, GB10). Among them, the GT35 used as a guide wheel and the TM52&TM60 used as crusher hammer head insertt have extremely broad development prospects.

Grade

Density

(g/cm3)

Hardness(HRC)

TRS

(Mpa)

Porosity

Abrasion test

Machning

Elastic modulus

(×102kg/cm2)

Annealing

Hardening

Annealing

Hardening

GT35

6.42~6.55

≤48

≥68

≥1400

A04 B04

√

306

298

TM52

6.12~6.25

sintered state:

HRC≥60

≥1500

A04 B04

7.2

TM52

Grade	Specific resistivity (Ωmm2/m)			Coercive force(HC)	Impact toughness (J/cm2)	Thermal expansion Coefficient(×10-6/ºC)
		Annealing	Hardening				Temperature	a
GT35	0.812	≥3.5	68	≥3.5	20~200	8.43
									20~700	11.83
TM52	-	-	-	-	20~200	9.16
									20~700	11.13

Titanium Carbide Rod Used For Hammer

The TiC rod is mainly casted into the wear parts of crusher hammer, plate hammer, jaw plate, concave, mantle and crushing roller and so on so that the matrix of high manganese steel steel can be reduced effectively to increase the service life for hammer crushing equipment and saving the maintenance costs accordingly.

Company Profile

Zhuzhou Hastion High-tech Materials Co., Ltd.(short for HASTION)

is located in Yanling Small and Medium Enterprise Pioneer Park in Zhuzhou City, Hunan Province, which is covering an area of 60,000 square meters and a planned factory area of 50,000 square meters. Now HASTION have 2 different
productions lines, one is the raw material metal compound and elemental powder(TiC/Cr3C2/VC/NbC/ZrC/HfC/(W,Ti)C

/(Ta,Nb)C and so on), the other one is the titanium carbide cermet rod/insert/plate/customized shape/guide roller and so
on(belong to the steel-bonded cemented carbide), until now our products have been sold to many countries, like the Turkey, Belgium, Australia, Japan, Korea, Vietnam, India, Pakistan, Thailand and etc.

Our Workshop

Production Process

Titanium Carbide production
The production process of powder-metallurgical products basically includes the four steps of powder preparation, forming, sintering and finishing.

Titanium carbide production
The APT (ammonium para-tungstate) is calcined into tungsten oxide under high te-mperature. Subsequently the oxide is reduced to tungsten metal in a hydrogen atmosphere. The metal powder is then mixed with carbon and carburised under inert atmosphere at high temperatures. The production parameters are decisive for the WC grain size in the sintered carbide.

Powder preparation
The tungsten carbide is intensely mixed with the binder metal cobalt, nickel or iron, various grain growth inhibitors and materials,which promote compaction, by wet grinding so that a homogeneous suspension is created. Afterwards, the suspension is dried in a spray tower to produce a granulate with good flow characteristics. This granulate represents the basis for all forming processes.

Metal forming
The objective of the forming process is to obtain a near net shape sample. Pressing is normally carried out at room temperature with pressures reaching up to several tons per square centimetre.There are several ways of pressing blanks:During isostatic cold pressing the powder is filled into an elastic flexible hose and pressed into acompacted form through high liquid pressure. The powder blocks which are produced in this way can then be processed mechanically. All common machining methods like milling, cutting, drilling or turning maybe applied.In uniaxial pressing the pressing tool consists of a die and an upper and a lower punch. The carbide powder is filled into the die and then compacted to create the so called green carbide,which is ejected from the pressing die.Extrusion pressing is mainly used to produce rectangular bar or cylindrical rod, with or without axial hole(s). A plasticiser is added to the powder. The resulting paste is pressed through an extrusion nozzle. Before sintering, the plasticiser must be evaporated in special drying furnaces. Metal Injection Moulding (MIM) is a process used to produce more complex forms which cannot be produced by direct pressing. The paste preparation is similar to the extrusion process.

Sintering process
The sintering process converts the blank into a homogeneous and dense carbide with a high level of hardness. The material is sintered at temperatures between 1,300 and 1,500 °C (liquid phase sintering) and sometimes also at high pressure (up to 100 bar). The volume is reduced by up to 50 % during this process.

Finishing
In order to achieve the final requirements of surface finish, tolerances,etc. carbide parts can be subjected to a series of finishing processes such as grinding, spark erosion and coating.

Product packaging

Exhibition

Vietnam International Industrial Fair

Shanghai International cemented carbide Fair

Certifications

FAQ

Q1. Are you factory or trading company ?
A: We are the largest manufacturer of TiC rod with 50000m2 factory in China, and the lowest competitive price for you as the
mainly raw material of TiC rod(TiC powder) is produced by ourselves. Warmly welcome to visit our factory. CONTACT US NOW.

Q2. What's the MOQ ?
A: (1) NO MOQ if stock available.
(2) If no stock,different products different MOQ, and final quantity can be negotiated .
So email or call me what's the products you interested in ?

Q3. What is your principle for the samples ?
A: FREE SAMPLES(<1kg) for you if you are willing to pay the shipping cost.

Q4. Which payment can be acceptable ?
A: By T/T, L/C, Western Union, Paypal and so on.

Q5. How about your delivery time?
A: Normally it's 7-15days after receipt of deposit. Large quantity needs to be negotiated.

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Product Categories

Carbide rods	Cermet rods	Metal carbide powder	Titanium Carbide Guide Roller/Wheel
Titanium Carbide Rod/Insert	Ungrouped

Mining Equipment Wear Part Titanium Carbide Round Rod Tungsten Carbide Rod

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Product Description

Zhuzhou Hastion High-tech Materials Co., Ltd.(short for HASTION)

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