large 8 ton per hour pig feed pellet plant

The pig feed pellet plant - For those looking to establish a complete animal feed mill, GEMCO produces a comprehensive selection of feed machinery. Special technologies are applied in the manufacture of small poultry feed mill for cattle, pigs, sheep, chickens, ducks, fish, shrimp, and turtles, and even pet food for dogs and cats.
The main equipments in a 3TPH complete pig feed pellet plant include the hammer mill, mixer, extruder, feed pellet mill, dryer, cooler, packing scales as well as other feed mill equipments. Our experienced technical staff are able to provide suitable designs for complete plants of any capacity. From the silo, to pretreatmnet of the raw material, to crushing, mixing, drying, pelletization, cooling, and packing, to solutions for the disposal of wastes, we provide detailed designs to ensure the success of your next feed project.

3TPH small feed mill plant for sale applied ranges

The raw material can be corn/maize, alfalfa, wheat bran, grass, rice, beans, oil cake, etc. Usually, large size raw materials should be pulverized by hammer mill. Protein or other nutrients can also be added to the raw powder.
Can make feed pellets for cattle, pigs, sheep, chickens, ducks, fish, shrimp, and turtles, etc.

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pig feed pellet plant flowchart

Main machines in complete pig feed pellet plant

1. Raw materials receiving and cleaning process

(Drum sieving pre-cleaner, conical powder sieve and permanent magnetic drum). Drum sieving pre-cleaner is used to clean and sort out the big debris such as corn stalk, stones, rope head, branches, corn cobs and the small debris such as mud, sand and blighted grain. When the raw materials are powder, conical powder sieve is used to clean the debris in the powder. (And the machine can also be used after the mixing process and before the pellet making process to make sure the pellet mill can be smooth operation).

2. Crushing process – hammer mills

We have many kinds of hammer mills for your choice: water drop hammer mills, multi-functional hammer mills and 9fq hammer mills etc. This process is mainly used to crush to raw materials into powder.

3. Mixing process – feed mixer

The feed mixers we have are single shaft double screw mixers, double shaft paddle mixers, vertical mixers.
The process is used to mix the crushed materials with higher uniformity.

4. Pellet making process – feed pellet mill

We have five models of feed pellet mills for your choice. This process is to press the pellets out.
The ring die poultry feed pellet mill is mainly consist of feeding device (screw feeder), hardening and tempering device (conditioner), face plate, press chamber transmission system, overload protection and electrical control system.This pig feed pellet plant is the key part of the complete small feed mill plant. 

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Technical data of ring die Poultry feed mill machine

Features of ring die pig feed pellet plant

• This model uses double motor SPB strong narrow belt transmission system, has ideal transmission efficiency, rotation steady, output high, noise low,no oil leak pollution, maintenance cost low;
• This model has φ1.5-φ12mm many kinds of aperture and thickness link model; the user can wilfully select according to different need to obtain the best technology and economic efficiency;
• Fixed stainless steel pelletizing knife equipment, adjustment is more intuitionistic; Quick-discharge anchor ear link model, can match coordinated type pressure roller regulating mechanism and link mold hoisting equipment;
• This model uses transducer control material feeding, has over loading protector, outboard discharging mechanism.
• Push-brace oil pump lubricating gear, quick and saving labour, safe and reliable, can realize to refuel without stopping engine;
• It is suitable to high quality animal and poultry feed, aquatic product feed and other materials pellet.

The size of poultry feed pellet mill machine pellets has various choices: 2.5 ,4, 6, 8, 10 mm, or other customized diameter. At the same time, you can customize the ring die of the small poultry feed mill  with different thickness and compression ratio to adapt to different materials and realize best pelleting result.

5. Pellet cooling process – counter flow cooler

The newly pressed pellets are very high in temperature. This process is to cool the pellets to ±3-5℃ of the room temperature.

6. Pellet crumbling process – feed crumbler(roller crusher)

This process is mainly to crush the big pellets into small ones. It is mainly used for the chicken feed pellet line.

7. Packaging process – packaging machine

This process is to pack the pellets into bags which is convenient for storage and transportation.

The above are the main machines in the line. There are some auxiliary equipment such as conveyors(bucket elevator, inclined conveyor and belt conveyor), air compressor and boiler. We can customize for you based on your specific requirements.
 

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Gemco Clients Visiting Our pig feed pellet plant

Up to now, GEMCO has exported to 105 countries and areas all over the world; we have offices in USA, Russia and Ethiopia. Every year, customers from different countries come to visit our factory and sign purchasing contract with us.