Metal Powder Making Machine in Metallurgy Industry
Introduction
Metal powder atomizing equipment is characterized by small environmental pollution, high degree of ball-shape powder, low oxygen content and fast cooling rate and so on. Through many years’ constant innovation and improvement, our company has updated our gas atomization powder-manufacturing technique and technology several times in order to produce metal and alloy powders of high performance. Currently, the technology has become the leading factor to support and promote atomization powder-manufacturing equipment, new material research and new technology development.
The operating principle of atomizing equipment refers to the powder-manufacturing process that smelting metal or alloy under certained condition with metal liquid poured obliquely to heat preservation crucible flowing out through liquid diversion mouth (downward), and takes advantage of the high pressure gases of nozzle to crush metal liquid into large amounts of fine and small liquid drop; The flying liquid drops solidify into ball-shape or sub ball-shape particles and thus complete the whole powder-manufacturing process.
Features and parameters
I. Metal powder atomizing equipmenthas the following features:
1.1 Meeting the requirements of manufacturing metals and its alloy that can not manufactured by water atomization.
1.2 Manufacturing ball-shape or sub ball-shape powder.
1.3 Manufacturing numerous special alloy powders for overcoming aliquation due to fast solidification.
1.4 Adopting suitable processing method to make the powder’s particle reach the required range.
II. Main technical parameters
2.1 Capacity: 10-1000kg (calculated by steel)
2.2 Smelting medium frequency power: 100kw, 160kw, 250kw
2.3 Medium frequency: 2500Hz
2.4 Vacuum pressure rising rate: 0.05Pa/min
2.5 Holding furnace power: 8Kw, 14Kw
2.6 Holding furnace temperature: 200-1200°C(Resistance heating), 1700°C(Induction heating)
2.7 Smelting furnace temperature: 1700°C
2.8 Cooling water pressure: 0.15-0.3Mpa
2.9 Cooling water flow rate: 8 m3-12 m3/h
III. Structure and Composition of metal powder atomizing equipment
The metal powder atomizing equipment mainly contains the following parts: Medium frequency smelting furnace(10kg, 25kg, 50kg, 100kg, 200kg), holding furnace, (10kg, 25kg), atomization system, atomization tank, powder and dust collecting system, gas supply system, water cooling system, control system, medium frequency power source, holding furnace power supply system(10kg, 25kg level ones are not equipped with holding furnace) and so on.
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