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Application
This automatic frozen potato chips processing line is mainly used to
produce frozen potato chips, which is automatic from feeding material to
finished potato chips.
Following is the introduction of the main machines:
Pre-Washing Peeling Machine
This elevator will take the potato to pre washing machine to wash and
remove the mud on the surface. The electric is using Schneider, and the
Frequency Converter is from Japanese Mitsubishi. Motor working speed is
adjustable. By Elevator, the potato will come into the Pre-washing
Machine, by brush roller and water spraying to remove the mud on the
surface of potato
Sorting Conveyor
After potato peeled, the potato will come into the sorting conveyor.
Then can sort the unqualified potato,potato is not peeled well.If the
the potato is not peeled well,then process it. The conveyor is made of
PVC Superior Food Standard Conveyor, healthy and safe,meet food
requirement. All plate made of Stainless Steel 304, the motor are speed
adjustable,conveyor working is adjustable.Dimension of 5000*1000*950mm,
bearing seat are FL206 Stainless Steel bearing seat.Seat made of
Stainless Steel 304,height is adjustable.
Potato Chips Cutting Machine
After sorted well, qualified potatoes will be put into the cutting machine. It can cut continuous.
Impurity Removing Machine
After the potato chips finished cutting, elevator will send potato
chips to the Impurity Removing Machine. To adjust the distance between
rollers, general it is 4mm soft brush roller. Potato chips will go down
under working of brush roller. If the size of potato chips is less than
4mm, it will leave out. There is one material receiving tank. Thus it
can get the effect of sorting. Brush roller material is food standard
nylon yarn.
Rinsing Machine
After the potato chips coming from the Impurity Removing Machine, the
qualified potato chips will drop the Rinsing machine directly. By bubble
Agitator Wave Wash, the potato chips will be in roll state, thus it can
remove the starch on the surface of potato chips.It also with second
water spraying function. All bubble produce device are with speed
adjustable.All mesh are with size of 5mm.Width of belt is 800mm
Blanching Machine
After rinsed , potato chips will coming into blanching machine, this
blanching machine is adopts with electricity heating. Water temperature
is controlled, all material are made of stainless steel 304, all
bearings are Stainless steel 304, and stainless steel 304 bearing seat.
Vibrating De-watering Machine
After blanched, potato chips will be sent to Vibrating De-watering
Machine, with frequency vibrate to remove the water on the surface.This
machine is made of Stainless Steel 304,thickness of 3mm. Superior
stainless steel 304 tube,vibrate motor of 0.25kw,amplitude is
adjustable. Working Principle:under high frequency vibrating, the water
on the surface on potato chips, then the potato chips will come into the
air de-water machine under vibrating.
Air De-watering Machine
After Vibrating dewatering machine, the potato chips will coming into
the air de-watering machine, thus the water will remove completely. This
air dewater line is made of Stainless Steel 304, frequency control
motor speed,mesh type to be six turn one flat, width of belt is 1200mm.
total 16 pcs of fan, power of each fan is 750W. The air intake vent is
with high-density filter system.The bearing are made of superior
stainless steel, height of fan is adjustable.
Frying machine
This machine is made of pure oil process technology, it is with dynamic
filting system, it can filt and discharge the residue automatically to
make sure the qulity of the oil. All made of Stainless Steel 304, Power
of 2.2kw frequency control speed motor, three parts to control
temperature, mesh conveyor width of 1200m ,with elevator function
automatically. It will be easier to clean. It is with double layer mesh
conveyor, upper and down conveyor all frequency control, oil temperature
is adjustable from normal temperature to 300 centigrade. The electrical
is from Schneider or Omron.There is not oil adding port.
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