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Certification:ISO9000
High Precision CNC Gear Cutting Machines 6 Module With Spiral Bevel Gears
Quick Detail:
This machine family is designed to cut, with many cutting methods, spiral bevel gears, hypoid gears and zero bevel gears of diameter up to 320mm and module up to 6mm. It is especially suitable for roughing and finishing, in mass production, spiral bevel gear pairs used in the light-duty vehicles, auto rickshaws and quad bikes.
This machine family consists of three modular-design versions: YK2232/ YK2232A/ YKW2932, and their functions are:
The YK2232 CNC spiral bevel gear generator is a general-purpose machine for roughing and finishing the gears and pinions.
The YK2232A CNC spiral bevel gear generator is a version with a cutter tilt mechanism. It is not only used for cutting the Formate pinions but also for the “cutter tilt modifications” of the tooth bearings. It’s preferable to be used in companion with the YKW2932 CNC spiral bevel gear finisher.
The YKW2932 CNC spiral bevel gear finisher is mainly used to cut ring gears high-efficiently with the Formate method, and at the same time this machine can be changed into a universal spiral bevel gear generator.
Specifications:
| Model | YK2232 | YK2232A | YKW2932 | |
| 1.Workpiece To Be Machined | ||||
| Max. outer distance(35°spiral angle,9” cutter) | mm | 160 | ||
| Extreme ratio | 10:1 | |||
| Max. pitch diameter(35°spiral angle) | mm | 320 | ||
| Max. cutting depth | mm | 18 | ||
| Max. module | mm | 6 | ||
| Max. face width | mm | 40 | ||
| Teeth number | 5~100 | 10~100 | ||
| Max. radial setting | mm | 127 | ||
| Root angle | -8°~90° | 60°~90°(formate) | ||
| 2. Work Spindle | ||||
| Diameter of taper hole at large end | mm | 80 | ||
| taper | 1:20 | |||
| Diameter of through hole | mm | 45 | ||
| Diameter of spindle end | mm | 130 | 130 | 128 |
| 3. Cutter Diameter | Normally 6”, 7.5” and 9” | |||
| 4. Cutter Spindle | ||||
| Diameter of spindle taper at large end | mm | 58.221(standard) | ||
| Taper | 1:24 | |||
| 5. Workhead Settings | ||||
| Max. offset | mm | ±55 | ||
| Machine center to spindle nose | mm | 40~260 | ||
| 6.Cutter Settings | ||||
| Speed (stepless) | rpm | 40~160 | 3~13(formate) | |
| Feed | s/tooth | 6~60 | ||
| Max. cutter tilt angle | 30° | |||
| Max. axial movement of cutter spindle | mm | 20 | ||
| 7. Sliding Base Settings | ||||
| Max. movement from machine center | mm | Forward 30 Backward 120 | ||
| 8. Net Weight | T | 6 | 6.5 | 6 |
| 9. Overall Dimensions (L x W x H) | mm | 2400X1950X1725 | ||
| 10. Total Capacity of Motors | KVA | 15 |
Description:
1. Machines in this family are CNC spiral bevel gear cutting machines with the cradle roll and the sliding base feed.
2. These machines are 3-axis CNC machines, i.e. the cradle roll (X-axis), the work spindle rotation (Y-axis) and the sliding base movement (Z-axis), and 3-axis simultaneous movements are possible. The machines adopt the Generating method and the Infeed method and Modified Roll and Cutter Tilt methods as well. A SIEMENS 802 DSL CNC system and a digital servo system are standard.
3. Cutter spindle rotations are controlled by means of a frequency variable motor for the stepless speed regulation.
4. A high precision worm and worm wheel pair with a dampening
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