Automatic Steel Coil Cold Rolling Mill Machinery , 2 - 8mm Cut to Length Line Machine
Certification:CE, ISO9001
Automatic Steel Coil Cold Rolling Mill Machinery , 2 - 8mm cut to length line machine
1. Technical parameters
a. Specifications
● Application: carbon cold or hot rolled coil plate
● Tensile strength: δb≤450Mpa
● Material thickness: 2-8mm
● Material width: 2000 (Maximum)
● Coil I.D: φ500-φ760mm
● Coil O.D: φ2000mm (Maximum)
● Coil weight: 30T (Maximum)
● Diameter of leveling roller: φ150
● Distance of leveling roller: 160
● Material of leveling roller: 42CrMo, hardness HRC52-60
b. Parameters of finished product
● Tolerance of diagonal error: ≤±2.5mm/2000mm
● Tolerance of length error: ≤±2mm/2000mm
c. Other parameters
● Power: 380V/50Hz/3Ph
● Line speed: 0-25m/min
● Total power: about 180Kw
● Area of the producing line(about): 25m(L)*8m(W)
● Operators: one skilled worker and two general workers
● Color of the equipment: grass green
2. Composed device
● V saddle
● Hydraulic coil car
● Hydraulic top tight decoiler
● Coil guide and pinch roll
● Rolling table & side guide device
● Leveling machine (straightener)
● PLC length control device
● 8x2200 shearing machine
● Swing pinch table
● Discharge table
● Electronic control system
● Hydraulic control system
3. Brief introduction of the equipment
(2-8) *2000 the decoiler-straightening-cut to length-piling line, mainly used for the uncoiling straightening and cutting to length of carbon steel rolls and preparing for the next processing units.
a. V saddle
● Safety storage steel roll
b. Hydraulic coil car
● The car can move levelly and vertically, which is convenient for putting the steel rolls to the uncoiler
● It is driven vertically by hydraulic pressure
● The level movement is driven by hydraulic cylinder
● The weight it can carry is 30T (Maximum)
c. Hydraulic top tight decoiler frame
● Supporting steel rolls and uncoiling
● The moveable structure of double way hydraulic top tight
● Hydraulic pressure drives the level and landscape orientation movement
● Brake system, tapered feeding plate, 400 arrester brake
d. The pressing and decoiling device
● The hydraulic pressure controls the lifting of the decoiling rollers
● 7.5 kw cycloidal pinwheel decelerator drives steel rolls running
● Through hydraulic shovel, hydraulic balance device and hydraulic press against steel ,etc to feeding steel plates
● Hydraulic pinch and pre-levelling system which is driven by the JCT-45kw exchange speed-control motor, JZQ500 decelerator, consists of the gear distribution box and gear clutch
● The machinery structure is made by the welding and processing of steel plate and steel
e. Rolling table &side guide device
● 2-meter table is made up of roller rail, rack and bearing stand
● It uses the device of the vertical rolls of both sides to guide the steel belt goes into the straightening device correctly
● The vertical rolls of both sides are adjusted by the motor driving the shafts of both sides
f. Leveler
● It makes uneven steels even and guide them to the right following processing and shears the material with fixed-length and packs with fixed-number
● It is composed of 11working rollers, driving device, 2 pinch code rollers and stand. Both sides of each working roller is transmitted by spherical roller bearings and both are the main power roller.
● The function of supporting roller: make the even rollers receive the balanced force and reduce the friction of the leveling rollers
● The working rollers use 2.2kw electric machine through turbine decelerator to adjust the upper and lower gap to make sure the flat quality
● Drive model: all the independent rollers and teeth round box are driven by 90kw direct-current electric machine, and decelerated by 850 reducer, and consists of teeth round distribution box and all-round shaft connection and hydraulic brake etc.
● The processing of rollers: raw material-conditioning-roughing-hardening-finishing.
g. PLC length control device
● It is composed of a code transition and a code control device and rotary encoder
● The electronic control system is controlled automatically by PLC, and make the fixed-length shearing and counting possible
h. 8x2200 shear machine
● Shearing model: cut from up to down hydraulically
● Cooperate with the signal direct from the feeder and shear automatically
● Shear electronically
● Adopt gap adjusting design to cut the material of varies
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