Heavy Duty Movable Pipe Welding Manipulator Remote Control With SAW Welding Head

Delivery Time:20 working days after received your payment
Certification:CE

Brief introduction:

Welding column for auto pipe welding center usually adopts SAW welding machine. Welding column is platform integrating welding machine, electric system & control system to manipulate welding machine.

Detail description of welding column:

Welding column is used to locate a weld head to a desired position for welding in a stable and secure manner. Once in position, the part is moved during welding to produce high quality welds. A welding column can be used on a wide variety of parts and part shapes. Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser. In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion. Welding columns are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder. Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

Benefits over welding the part manually,

including:

Able to achieve consistent weld results. Able to maintain weld head over weld joint in a stable position during the weld. Increases arc-on time and overall productivity. Provides ability to have multi-weld stations using only one weld head, increasing your return on investment. Reduced operator fatigue. Reduced consumable costs. Ability to have two welding process at one welding station by using both ends of the boom. These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding. Also, rework time will be reduced and part scrap will be cut.

Welding column feature:

Working with welding column is the next step in automated welding. The welding column is initially designed to save labor costs especially at lager workpieces and when a welding column is been used in combinati on with a positi oner or rotator. Designed and robustly build to withstand rugged work environments. Smooth 360 degree lockable rotation. All vertical and horizontal guidings are precisely machined for smooth movement. Solid state inverter for variable speed of horizontal travel and travel carriage. Worm gearbox for vertical travel via AC motor, complete with brake for added safety. High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel. Anti-fall device and limit switches for all motions.

Main parameter:

Model	LH3030	LH4040	LH5050	LH6060	LH7070
Structure:	Travel & Rotation	Travel & Rotation	Travel & Rotation	Travel & Rotation	Travel & Rotation
Boom horizontal stroke : mm	3000mm	4000mm	5000mm	6000mm	7000mm
Boom vertical stroke : mm	3000mm	4000mm	5000mm	6000mm	7000mm
Boom horizontal speed :mm/min	150-1500	150-1500	150-1500	150-1500	150-1500
Boom vertical speed : mm/min	1000	1000	1000	1000	1000
Boom horizontal motor power :kW	0.55	0.55	0.55	0.55	0.55
Boom vertical motor power :kW	2.2	2.2	3	3	3
Column rotating angle	±180°	±180°	±180°	±180°	±180°
Column rotating speed- Optional :rpm	0.75	0.75	0.75	0.75	0.75
Column rotating motor-Optional : kW	0.75	0.75	0.75	0.75	0.75
Column rotating locking method	By manual	By manual	By manual	By manual	By manual
Boom end max. loading	300kg	300kg	300kg	300kg	300kg
Trolley traveling speed-Optional:mm/min	3000	3000n	3000	3000	3000
Rail inner span(mm)-Optional:mm	G-G2000	G-G2000	G-G2000	G-G2000	G-G2500

Competitive Advantage:

Inverter and Main electric