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Help CenterIndustrial Continuous Bronze Casting Machine For 180mm Cupronickel Rod
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Industrial Continuous Bronze Casting Machine For 180mm Cupronickel Rod
Ⅰ. Specifications:
1. Types of casting specifications
* Cupronickel
1.1 Rod-wire billets (round-shaped)
* a. Diameter range Φ(18--300)mm
* b. Number of production lines
* 1-- 12 lines(according to section conditions)
Ⅱ.Process:
Main equipments of production line
melting furnace, holding furnace, mold, micro-travel reversible casting machine, synchronizing shearing machines * 2, winding machines* 3, hydraulic unit, cooling unit, and electromechanical control unit etc.
* 2.1 For casting of pure metal or special requirements, subsurface channel-type smelting-holding combination furnace or controllable channel-type smelting-holding combination furnace can be adopted;
* 2.2 For producing round-shaped, tubular-shaped and special-shaped billets, cut-to-length synchronizing sawing machine can be adopted;
* 2.3 For producing round-shaped, tubular-shaped and special-shaped billets, the material stock platform for receiving and storing billets can be adopted.
Ⅲ. Equipment Components List of Horizontal Continuous Casting Production line for Rod-Wire
| No. | Equipment Name and Spec. | Unit | Quantity | Remarks |
| 1 | ||||
| 2 | Melting furnace | set | 1 | Including melting groove, coil, waer jacket and iron core. |
| 3 | Chute | set | 2 | One in-use and one standby |
| 4 | Holding furnace | set | 1 | Including melting groove, coil, water jacket, iron core, vertical temperature measurement device (specially-made), thermocouple (containing platinum and rhodium) and protection tube. |
| 5 | Molten steel storage ladle and chute | set | 1 | For transferring material into the mold after sintering in holding furnace. |
| 6 | mold system (Ф30-200) | set | 2 | Including graphite mold |
| 7 | Dragger (5KW) | set | 1 | |
| 8 | Synchronized auto-tracking sawing machine | set | 1 | |
| 9 | Material stock platform | set | 1 | Chain drive, length of 5M |
| 10 | Header tank | set | 1 | |
| 11 | Traction carrier roller | Set | 1 | |
| 12 | Cooling water distributor | set | 1 | Including cooling water for transformer, reactor, coil of electric furnace, water jacket, water-cooling cable, and mold (primary and secondary cooling). |
| 13 | Hydraulic system | set | 2 |
Including hydraulic station and cylinder |
| 14 | Electric-control operation system of electric furnace | set | 1 | Including the control cabinet for melting furnace and holding furnace (Siemens is chosen for main electrical elements). |
| 15 | Process control operation system | set | 1 | For control of servo motor and process, synchronized auto-tracking sawing machine, and control of material stock platform. |
Ⅳ. Date of Delivery:
To be delivered within 75 days after the contract becomes effective.
Ⅴ. After-sales service
1. The main body of the equipment will have one year of free warranty, and special components shall be discussed separately;
2. During the trial-production period (within 3 months after equipment commissioning is finished), our company will dispatch a professional technician for follow-up service;
Within the warranty period, if fault occurs due to quality problem, our company will dispatch personnel to the site to solve the problem within 72 hours after receiving the notice;
After the warranty period of the equipment is expired, our company will offer effective solutions within 24 hours after receiving the notice, and will dispatch personnel for maintenance work if the user fails to solve the problem, only charging the cost expenses.
For annual overhaul of equipment, our company will dispatch professio
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