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Semi-portal Continuous Casting Machine, CCM Billet R4M
standard radius:4m
Strand No:1/2/4/8
Max speed:3m/min
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user\'s steelmaking capacity, billet size, steel grades and the user\'s field conditions.
Description:
1. Basic standby technical parameters:
|
Steel billet casting machine radius |
4m |
|
Strand quantity |
1 strand |
|
Ladle support type |
Dumping ladle,Ladle mounts,Ladle car |
|
Tundish carriage |
Semi-portal, cross sliding function |
|
Casting method |
Metering nozzle, open casting |
|
Secondary cooling |
Water cooling , 1 adjusting circuit |
|
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
|
Roll table |
Chain group centralized drive |
|
Dummy bar |
Rigid, with self-adapting dummy bar head |
|
Billet cutting |
Manual cutting |
|
Billet conveying |
Group centralized live roller table |
|
Cooling bank type |
Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
|
Nominal capacity |
5T |
|
Tap-to-tap cycle |
45min |
|
Furnace quantity |
3set |
Production capacity
|
Working days |
330 days/year |
|
Average number of daily furnace |
24/day |
|
Production capacity |
80000t/year |
3. Casting speed, productivity and strand quantity
R4m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
|
Casting sectional area(mm) |
80×80 |
100×100 |
120×120 |
|
Casting speed(m/min) |
3.0 |
2.8 |
2.6 |
|
NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 24hour (tons) |
Annual output(330days) (tons) |
|
1 |
80×80 |
3.0m/min |
7.42 |
178 |
58,766 |
|
2 |
100×100 |
2.8m/min |
10.81 |
259. |
85615 |
|
3 |
120×120 |
2.6m/min |
15.69 |
377 |
124,266 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
|
Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
|
Straight carbon steel |
1.8～2.5 |
Please refer to the computational table |
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