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Automatic EPSSandwich Panel Production Line
Technicalparameter:
1. General performance of the line
• Material thickness:0.3-0.6mm
• Material width: max 1250mm
• Line speed: 4-6m/ min
• Power supply: 380V/ 50Hz/3Phase
• Total power: 40kw
• Dimension: 45m*2.2m*2.8m
• Product width: 1000mm/1200mm
• Product thickness: 50-250mm
• Annual output: 600,000 m2
2. Working flow
• Decoiling: feeding of thematerial for bottom metal strip.
• Roll forming: producing thebottom metal strip for roof or wall panel.
• EPS feeding table: placingthe middle part of the sandwich panel.
• Dripping glue onto the topand bottom metal strip.
• Heading the strips forbetter adhesion of glue.
• Rolling edges of thestrips.
• Connecting parts and rollforming together.
• Make slot (milling cuttingto cut the extra parts of EPS) of panels for specific length.
• Confirming length.
• Cutting adjusted by PLCtouch screen.
• Runout table.
• 3.Main components of theproduction line
• -Uncoiler 1 of bottom metal strip to beribbed + uncoiler 2 of top strip.
• -Roll-forming for bottom metal stripwith rib profiles.
• -Foam Transfer Frames with Mill EdgeCutter for making profiles for EPS edge + bottom metal strips.
• -Composite machine (for gluing/ joiningthe sandwich panel) with controller, including glue
• depositing dripping devices andInfra-Red Heating devices for curing glue, as well as ribs forming &
• locking devices for locking edges ofmetal strips. Machine has protection ladder with hand rail and baluster.
• -Cutter of sandwich panel withcontroller for adjustment the cut length and quantity.
• -Product rack table for finishedpanels.
4. Description of production line
• Roof and wall sandwichpanel production line adopts advanced technology integrating pneumatic,electric and mechanical technologies. It is the special machine for theproduction of heat insulated color-steel sandwich plates.
• The operation speed ofsandwich panel production line is stepless computer-controlled to realize the stableoperation speed and simple operation of the production line.
• The length of sandwichpanel can be controlled by the computer system according to buyers'requirements. The computer system has precise orientation and has timed displayon the touch screen, it also has automatic counting and correcting function.
• The shapes will be designedand modified according to customers requirements, so as to satisfy the needs ofdifferent users.
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