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Certification:ISO9001:2000
Description:
Automatic insertion machine, used for electronic components assembling, can be categorized into Axial insertion machine, Radial insertion machine, Dual in-line package insertion machine and Obsolete configuration machine. Each of the type has its own special suitable products
Axial insertion:
An axial inserter takes axial leaded through-hole components from reels which are fed into dispensing heads that cut the parts onto a chain in the order of insertion; transferred from the sequence chain to the insertion chain, which brings the component underneath the insertion head which then cuts the leads of the component to the correct length for lead length and insertion span; bends the leads 90°; and inserts the component leads into the board while a clinch assembly underneath cuts and bends the leads towards each other
Radial insertion:
A radial inserter takes radial leaded through-hole components from reels which are fed into dispensing heads that cut the component from the reel and place it onto the chain in sequence of the order of insertion. The component is brought to a component transfer assembly behind the insertion head and is transferred to the insertion head, then inserted into the board while a clinch assembly underneath cuts and bends the leads opposite to each other.
Dual in-line package insertion:
A dual in-line (DIP) inserter takes integrated circuits from tubes which are loaded into magazines. A shuttle mechanism picks the needed component needed from the magazines and drops it into a transfer assembly. The insertion head picks the component from the transfer assembly and inserts the IC into the board while a clinch assembly underneath cuts and bends the leads either inward for sockets or outward for ICs.
Obsolete configuration:
Axial inserters used to consist of a stand alone sequencer machine which cut and sequenced the parts onto a reel. That reel was then transferred over to a standalone axial inserter to insert the components. This is all done on one machine today.
Specifications:
BXJG-1001 Sequencer
|
Insertion rate |
26000 pcs/h |
|
Non-performing rate |
Less than 100 ppm |
|
Direction |
Parallel |
|
Component specs |
Taped axial leads components, tape width 52mm, leads distance 5.0mm, body length less than 16mm, body diameter no more than 5.0mm. |
|
Components types |
Capacitors, transistors, diodes, resistors, fuse and so on, must be tape packed electronic components. |
|
Input stations |
60 stations (recommended), 10-100 stations optional |
|
Machine size (L×W×H) |
3900mm×1000mm×1400mm (40 stations) |
|
Station size |
550mm×600mm×900mm |
|
Machine weight |
300kg (40 stations) |
|
Power supply |
220V, AC (single phase) 50/60HZ, 1.0KVA |
|
System protection |
UPS, keep machine running 15 minutes without power |
|
Working power |
800W (Energy-saving) |
|
Air pressure |
0.6Mpa |
|
Air consumption |
0.3m³/min |
|
Circumstance temperature |
5-25℃ |
|
Machine noise |
40 dB |
|
Missing part detector |
Double optical refire detector |
|
Driving system |
AC servo, AC motors |
|
Station impetus |
Air pressure |
|
Data input |
USB interface input (EXCEL format) |
|
Control system |
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