CD4MCu Stainless Steel Precision Investment Casting for Hand Polished Impeller
Certification:PED/AD2000
Stainless Steel Precision Investment Casting for hand polished impeller used in food machinery.
Quick Detail:
Cast impeller of a food machinery pump, material is SS304 which is commonly used in food industry. Manufactured by China foundry supplier with lost wax process; Max size: 500X500X350mm; Max Weight: 80kg; Chemical composition tested by German spectrometer; ISO9001:2008 certificated;Description:
Silica sol lost wax casting of Stainless steel with vibratory polishing and hand polishing.
We cast a wide array of materials: stainless steel, carbon steel, duplex alloys, nickel-based materials, and more with different sizes and configurations:
|
Stainless Steel (70%) |
Carbon Steel |
Alloy Steel |
|
CF3M (AISI 316L), CF8M (AISI 316), CF8 (AISI 304),CD4MCu, CD4MCuN,ANC20,1.4408,1.4517, 1.4306, 303, 430, 420, 17-4PH, SCS1 and more |
SCS16, SCS14, SCS13, 1.0619, WCB, S355JR, 1045 , LCC and more |
ANC2,CLA12C,42CrMo,8Q,4140,6150 and more |
Investment Casting (or) Lost Wax Method
The model of the part is made of wax from an aluminum die, then the wax patterns are welded onto the runner system which is also made of wax - it forms a pattern tree or called pattern assembly. Next, the pattern tree will be dipped into ceramic slurry of sand or stucco, with drying process between each coating until the shell is thick enough to hold the weight of melten metal which will be poured later.
Then the Pattern tree with wax in it is going to a high pressure oven which melt the wax out. It forms a hollow in the shell. The shell is preheated before pouring to help fluidity of melton metal. A sand bed is always aside to hold the hot poured shell.
In the following process, the shell is broken and removed, so the castings can be seen now. The castings are then cut off from the metal tree and shot blast/polished/machined to get better tolerance and surface.
Applications:
Pumps
Valves
Pipe Fittings
Automotive
Marine and Oil
Machinery
Power & Energy
Other Mechanical Castings
Specifications:
|
Standards |
ASTM,JIS,DIN,BS,MIL |
|
Maximum Casting Size |
500*500*350mm |
|
Casting weight range |
10g~80kg |
|
Wall thickness |
Min 1.5-2mm |
|
Casting process type |
silica sol lost wax casting,medium temperature |
|
Machining |
CNC machining, CNC lathe |
|
Surface finish |
electro polishing, satin, hand polished, pickled, zinc plating, vibratory polishing; |
|
Tolerances |
VDG P690 |
|
NDT test |
Dye test, X ray test etc |
Competitive Advantage:
By injecting wax into a permanent-molding die to form a pattern, investment casting get casting parts of good surface quality and became the solution for many complex parts that are required in large quantities.
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