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Mechanical Component Alloy Steel Investment Casting Ceramic Shell Process ASTM JIS

Winnington Casting CO.,LTD
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Negotiable MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Brand Name:
Winnington
Place of Origin:
China
Model Number:
Alloy steel investment casting 006
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Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
7 days

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Brand Name Winnington
Place of Origin China
Model Number Alloy steel investment casting 006
Delivery Time:30-90 days
Certification:PED/AD2000

Investment casting with ceramic shell process made of 4140 Alloy Steel, CNC machining capacity in house. 


Quick Detail:


 
1. Alloy steel Investment Casting of a mechanical component;
2. Material: 4140;
3. Manufactured by ceramic shell lost wax process;
4. Wax type: medium temperature wax;
5. Size: 50X80X35mm;
6. Weight: 0.056kg;
7. ISO9001:2008 certificated
 
 

Description:


 
Lost wax castings for mechanical components made of various alloy steel, carbon steel, stainless steel etc;
Please refer to below table for the most common material that We cast:

Stainless Steel (70%)

Carbon Steel

Alloy Steel

303,  430, 420, 17-4PH, SCS1,CF3M (SS 316L), CF8M (SS 316), CF8 (SS304),CD4MCu, CD4MCuN,ANC20,1.4408,1.4517, 1.4306, 

and more

SCS16, SCS14, SCS13, 1.0619, WCB, S355JR, 1045 , LCC

and more

ANC2,CLA12C,42CrMo,8Q,4140,6150

and more

Overview of precision investment casting: 

1. Mold making.  A wax mould is made according to the CAD system. 
2. Wax Model-making. Molten wax is poured into the mould and formed a model that exactly same shape as the cast part. 
3. Wax assembly. The wax patterns are connected to the runner system by hot knife according to certain rules. When this finish, a pattern tree is ready. 
4. Slurry. The wax pattern tree is dipped into a slurry of silica, then into a sand-like stucco, or dry crystalline silica of a controlled grain size. The slurry and grit combination is called ceramic shell mould material, although it is not literally made of ceramic. This shell is allowed to dry, and the process is repeated until at least a half-inch coating covers the entire piece. The bigger the piece, the thicker the shell needs to be. 
5. Burnout. The ceramic shell-coated piece is placed cup-down in an autoclave, who hardens the silica coatings into a shell, and the wax melts and runs out. This process makes hollow in the shell where formerly occupied by the wax.
6. Pouring. The shell is preheated in the clave to harden the patches and remove all traces of moisture, then placed cup-upwards onto a sand bed. Metal is melted in a furnace, then poured carefully into the shell. The shell has to be hot because otherwise the temperature difference would shatter it. The filled shells are then allowed to cool.
7. Release. The shell is hammered or sand-blasted away, releasing the rough casting. The gates, which are also created in metal, are cut off.
8. Machining and finishing. The casting is shot blasted and then machined to required tolerance if necessary. Further finish like plating or polishing can also be operated according to customer needs.

Applications:


 
Valves, Pumps, Pipe Fittings
Machinery
Power Generation
Automotive
Marine, Oil and gas
Other Mechanical Castings
 
Competitive Advantage:

Secondary Machining
We are equipped with High-precision CNC lathe/milling center to process the interior and exterior of various types of curved surfaces such as cylinder, cones, contrate, chamfer, bevel edges, screw thread, milling holes and boring holes, while conforming to the JB/T8324.1-96 Standard.
Surface Finishing 
We provide customers with various surface finishing treatments, including mirror polishing, passivation, sand blasting, shot blasting, barrel finishing and vibratory finishing. Or other finishing that required.
Specifications:

Standards

 ISO, ASTM,JIS,DIN,BS,MIL

Casting Size

Maxium 500*500*350mm

Casting weight

10 g~80 kg

Wall thickness

Minimum thickness 1.5-2mm 

Casting process

silica sol lost wax casting process

In house Machining capacity

7 sets CNC machining, 21sets CNC lathe

Surface finish options

electro polishing, satin finish, hand poli

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Winnington Casting CO.,LTD
Business Type
Trading Company
Total Employees
101 - 200 People
Main Markets
North America, South America, Eastern Europe
Location
Jining, Shandong, China
Contact Supplier Request Quote Chat Now

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